This upsurge of isodynamic brotherhood is amazing. Where to begin?
First, here's a photo of an EAH-8
30's diaphragm, still in its frame.
As you can see, it will probably be more trouble to repair such diaphragms than to simply buy another set of headphones via online auction. You could probe along the aluminum trace with an ohmmeter and a low-power microscope and try to aim a tiny dab of silver paint when and if you find the break (which could be a microscopic hairline crack), but it's not the method I'd recommend if you aspire to sanity. This is especially true of the original Orthodynamic and PMB100 diaphragms, which are corrugated and thus harder to inspect.
Having said that, some of us are artists. We don't think in practical terms. If we see something that strikes us as elegant and beautiful (in both Apollonian and Dionysian senses), we must have it in its pristine state, no matter the cost. So don't let me talk you out of trying to make the diaphragm from scratch using the photolithography techniques originally used by Matsush'ta/Technics. Just don't expect it to be easy, cheap or successful at the first or even third go.
The EAH-830 thread is
here, by the way. I took the liberty of PhotoShopping Icsaszar's scan of the 8
20 diaphragm and posting it to that thread.
Damping the Pro 30 is just like what we might call Stage One damping of the Yamahas: stick one or two discs of cheap fabric-store felt behind the driver and cut rings of felt to damp the circumferential vents (the Yamahas already have felt for the vents). The stiff foam pad in the Pro 30 presses the felt against the drivers very nicely, or at least it did when the headphone was new— you might want to add some fresh foam. The Yamahas could use something like that. I'll try to take apart my Pro 30s this weekend and shoot some photos. And you're right, they'll sound kinda sorta okay, not bad for 1984, right out of the box. Audio-Technica, who made them for R.Shack, did try to damp them, but left the job only half done. Sneak over to
JoAnn Fabrics (a national chain with an online presence), get a 25-cent 12" square of felt, borrow your mom's scissors, practice good scissors safety, and practice cutting until your felt discs are perfect circles-- doesn't help the damping but does wonders for the feng shui-- and report back.
To answer an earlier and very important question put forward by brewdog, the way to tell if a headphone (or speaker or any transducer) needs damping is to see if it has difficulty handling transients-- sharp clicks and tics. With a headphone, the easiest test would be to quickly brush the heaphone's connector across a voltage source, like a small battery. Some inexpensive clip leads from, yes, Radio Shack come in handy for many things, and this is one of them. You should hear perfectly sharp little tik-tik sounds, almost like the ripping of a fine fabric where you can hear individual tiny filaments breaking. If you hear anything else, there's a problem. Yamaha proved with the Orthodynamics that a headphone could have an absolutely lousy transient response and still sound halfway decent. I've always maintained that the reason the Orthos could get away with this was that their natural resonance was fairly smooth and linear and distributed evenly over a large area of the audio spectrum rather than concentrated in one spot, but that's another story. Try the DC-flick test on the YH-1000 and report back.
To all of you embarking on this "finishing the job the manufacturers started" adventure, welcome. These things are as rewarding to work on as bicycles.