ruhenheiM
1000+ Head-Fier
- Joined
- Dec 27, 2010
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it's nice to see DIY spirit still out there!I decided to build my dad a pair of headphones for his 50th birthday and since Grado headphones are regarded as the best in the world, i decided to model my headphones strictly after them, and after salivating over the posts about Grado Labs here, i couldn't prevent myself from making an homage to their methods.
In the design i have combined the Grado HP1000 concept with the look of the GS2000.
The first step was figuring out how the circuit of the Polarity switch in the headphones would work, so i used a pair of safety headsets and simply soldered the polarity switch, fixed them into the safety headset, used some sub-standard dynamic drivers to see if the polarity switch circuit worked, all this was done via Point To Point soldering. I checked the polarity by ear, using sheffield audio's 50 Hz polarity pulses and a circuit as follows :-
https://forum.digikey.com/t/polarity-reversal-using-a-dpdt-switch/626
https://www.stereophile.com/content/inverting-polarity-1
I started by figuring out the design of the housing and whether the whole thing would actually be acoustically sound, so after a bit of trial and error i came up with the final dimensions.
The wood is Indian Oak, but i would have personally gone for Rose wood. I made them on a wooden lathe in college and sanded it later by hand to get the finish i wanted.
I attached Grado styled cushions as well but they weren't very comfortable.
Almost all of the money for the headphone went into the drivers, wires and polarity switch, making the drivers the most expensive component of the build. I would not settle for any ordinary driver for my dad, and was even modded and installed an Orthodynamic driver during experimentation, but since he works in an environment where there are quite a few magnetic elements i swapped them out for the best dynamic driver i could afford at the time - Here's the link if you wanna check these out:
https://es.aliexpress.com/item/3294...earchweb0_0,searchweb201602_,searchweb201603_
The next was the UHPLC wiring, which took a bit of time but i used RCA jacks in case he would want to plug them into his old stereo radio, i gave him an RCA to 3.5 mm conversion jack for when he would want to use them with his phone or MP3 player. I soldered them to their respective ends and used multiple coils of heat shrink cable fixed around each other to seal them into the headphones. Then i drilled holes into the black wire mesh that gives the headphones their open-back appeal, fixed the polarity switch knobs into them, and then soldered the six pin DPDT switch to the UHPLC cables, and finally added the drivers in, soldered them and sealed the whole arrangement.
I also built an external polarity switching circuit as cheaply as i could so that i could try out the polarity switching with my ATH-M50's.
These headphones would not sound good without a decent amplifier so i followed the instructions to build one of these-
https://www.instructables.com/id/Class-A-Hybrid-Headphone-Amp/
P.S- I made this post after the user 'protoss' encouraged me to do so. Thank you.
is there any particular reason why did you put polarity switch to the headphone?