I've been meaning to get a more detailed write-up of my (
Thunderpants-inspired)
YipcanPhones! v1, but it's taken some time to button things up with these. I guess it always does.
Here goes...
I actually stumbled into the full-size headphones arena somewhat unexpectedly. I had a pair of AKG K141 Studio headphones that I'd purchased several years ago for a recording project, but they never excited me much. They sounded fine, but not
great. I've spent the past couple of years trying to find some IEMs that didn't
break the bank, but also suited my needs financially, sonically, and applicationally -- meaning they worked for how I
really needed to use them. After many purchases and trades, I've settled on the (oft-maligned) Klipsch X10 for my portable/IEM needs. They sound great to me, they fit well, and they work where I need them to. On the way to that decision, though, I owned a pair of the VSonic GR07 IEMs. Instead of selling them off, however, I traded them to a fellow Head-Fi-er for a pair of unmodded Fostex T50RP headphones + all of the necessary accessories to mod them into a Rastapants-style setup.
And so it begins...
The stock Fostex T50RP phones
truly failed to impress me in any way. Without waiting around, I jumped right into the "modding" arena -- adding Paxmate, plasticine, felt over the back driver, teased cotton balls, Shure 840 pads, etc.. The result, after a bit of tweaking, was great -- and I was hooked. Of course, things are rarely static with the Head-Fi-disease, so it was time to start thinking about the next upgrade. With an upcoming trip to my in-laws planned -- and thus a large shop full of great woodworking tools -- I set my sights on something akin to the Thunderpants!-style headphones. Why not, right?
My father-in-law is great with a lathe, and has a lot of quality "wood scraps" around his shop. I explained what I wanted to do, shared some dimensions for the pieces (generously provided by Smeggy), and we found a couple of nice pieces of mahogany for the ear cups. I preferred a dark wood, if possible, and I thought it would look great with the lighter-colored 1/4" ply for the driver baffles.
Here are a few snapshots of the woodworking process:
I made a few interesting decisions during the woodworking phase of the
YipcanPhones! v1. First of all, I wanted a
less-rounded shape for the ear cups. It's more like the end of a canister chopped off. Having seen some wonderful photos of Funch's PlasticPantz creation, I was further convinced that I liked this "look". Secondly, I opted for a slightly-beveled edge for the driver baffle -- that is, beveled
toward the ear cup housing. I chose this primarily so that the ear pads would have a "notch", of sorts, to grab onto and (hopefully) stay in place even better. It also looks kinda cool
Once the cups and baffles were made, it was time to start moving the electronics over to the new housing. Easier said than done. Since I was re-using my Rastapants-style headphones, the drivers were already full of plasticine -- and cleaning them out was going to take
forever. I decided to leave them as-is and just see how it went. That decision was fine, for the most part, except that using a Dremel to cut down the driver to the proper, smaller size, meant that I was getting yellow plasticine
all over the place. The Dremel'ing portion of the job was actually more time consuming than I thought, and I wish I'd been more patient. As a result, my drivers
look fairly ugly, though functionally they're just fine. C'est la vie.
I had long-since removed the thin white felt from the back of the driver, and so I opted to use a
very thin (but heavier than stock) felt cloth as a replacement. I also cut a small square to expose the middle portion of the 9 squares on the rear of the driver. My cutting job on the middle square is
poor at best, but it works

Using felt that was too thick seemed to muffle the sound -- at least to my ears.
While waiting for the eventual cable that I would use --
the Sennheiser HD600 replacement cable -- I trotted myself down to Radio Shack and grabbed a basic stereo RCA-to-mini jack cable, stripped off the RCA ends, and soldered them to the drivers. A temporary, cheap, and (ultimately) lazy fix for getting the headphones working quickly. Although I rather liked the cable thickness itself, I later found out that the Sennheiser HD600 replacement cable not only
sounded much better, but also featured better resistance. Basically, less power needed for higher volume. A worthwhile, $30 cable upgrade.
For the ear cups themselves, I kept the innards fairly simple: basically poly fiberfil, but (in this case) two thin sheets worth stacked on top of each other. Smeggy recommended a notch cut out over the bass port, and that seemed wise to me. Speaking of the bass port, I started with a 3/32" hole -- not too far from where the cable routed into the ear cup housing -- but eventually bored out even further to a 5/32" port. The result, to my ears, is just about the
perfect amount of bass -- not lacking, but not overpowering. The rest can be tweaked with an amp, if you like, since the drivers can definitely handle the low-end.
Attaching the ear cups to the headband was an interesting task. I was (again) too lazy to opt for the standard style block used by most, and so I searched for some screws that would feed through the small holes in the end of the headband bars. I also found some plastic "stand-offs" to keep them from butting up against the ear cups too much. My main mistake? The screws I found were slightly too long, so that when I torqued them down all the way, the tips of the screws actually entered the ear cup housing (you can see two holes in the photos) and would actually hit the drivers itself. Oops! I ended up backing them out a bit, which meant a slight gap between the top of the screw and the headband bars. Ultimately, though, this allows for some slight vertical movement, which is good for getting a better fit. This style does NOT allow for side-to-side, horizontal movement, however. I also spent some time bending the headband itself for a tighter fit, which is easy enough to do.
I've never used the stock Fostex pads -- even with the stock mod setup -- but rather opted for the often-recommended Shure 840 pads, which look very nice and are quite comfortable. Upon further recommendation from Funch, I ordered up a pair of the Beyer Gel ear pads. They look crazy, but they sound
great (*much* better than the Shure pads) and isolate very, very well. Better yet, they're easy to put on my headphones. I simply flip the lip of the ear pads, place them onto the baffle, push the ear pad firmly against the baffle, and then flip the lip back down. With a bit of practice, you can get the ear pads on in about 30 seconds per side!
When all is said and done, the
YipcanPhones! v1 sound
really, really great, and have a unique visual style of their own. I look ridiculous when I where them at work, of course, but the detractors are quickly silenced when they hear how great they sound! It's also helpful that they isolate so well, so that what I'm listening to doesn't need to be what everyone else is listening to
I hope you've enjoyed my write-up *AND*, more importantly, I hope that it might help and/or inspire someone else in their future headphone project. I learned a lot from making these, and I also made quite a few mistakes -- things I'll do better with in the future. I absolutely
love these headphones, though, and I echo the sentiments of the other T50RP fans out there: these are
great drivers, and a wonderful foundation for a wide variety of mods, projects, and other headphone creations.
Lastly, a
huge special thanks to Smeggy and Funch for their wisdom, helpful advice, and subtle encouragment
Yipcanjo