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Originally Posted by Pricklely Peete /img/forum/go_quote.gif
You bet they can. Rough handling in transit can break free borderline joints from the pot casing. Sometimes it's advisable to scratch up the surface on the pot where you want reconnect the ground wire to the pot shell. The scratches help the solder grip the metal better. Sometimes pot casings will have a film or coating of some kind from the manufacturer. When I rewire guitar control bays I always clean the pots back with alcohol wipes to make sure the solder is getting a good surface to mate with. With that 45 watt soldering iron you should be careful how long you have it on the component. Place the soldering iron on the pot first, let it heat for 10 seconds, lay the solder beside the tip on the spot you want solder. When it melts you know the case is hot enough. Get the right amount of solder onto the case quickly. Don't use too much. Just enough to cover the wire nicely. Pull the iron away, let new joint cool. If it's shiny , it's a good joint. Not mirror shiny, slightly shiny is good enough. If it's really dull and any edge looks like its not adhered, than that's most likely a bad or cold solder joint. Cold meaning no electron flow, nothing to do with temp at all
Hope this helps a little.
Peete.
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Thanks PP, you are absolutely correct! Everyone should realize that the Zero's are bench tested before shipping. Shipping, can be a curse and blessing at the same time.
Soldering joints like the one on the side of the pot, are sometimes a problem waiting to happen, after being handled 1/2 way around the world. While my first Zero's was fine, my second one needed to be re-soldered. I could see the solder lifting from one side. Like you said, super easy to fix.
When I first acquired my Pioneer SG-9800 Graphic Equalizer (used) (one of the best ever made), it induced way too much noise into the signal path. I got it up on my bench, took it apart, and went "OW CRAP!" because all of the solder joints were super dull and problematic. I don't know how many connections "died" during shipping, but it must have been a bunch of them. The seller said he had been using it daily, right up to when he packed it for shipping. It didn't matter really. That solder is 33 years old, so it needs to be "refreshed" big time. Looking at the job ahead of me, each frequency has about 12 two pin components that needed to be re-soldered, so that is 12 freq's per channel X 2 channels, about 288 joints per channel, or 576 for the whole thing. I got after it and two weeks later, I bench tested it and it was silent! No more added noise! I was very happy indeed!
Needless to say, I was "up to speed" on my soldering skills after that!!
Now it performs like new and only required me to clean the slider switches and replace one status light to finish it's restoration. It was absolutely worth my time and effort.