UPDATE:
I got in contact with Smeggy and he was able to tell me some details about his thunderpants modification. My original thought was that he designed the outer ear cup to attach to the existing driver baffle and plastic cover. In reality, there is a "placeholder" for the driver which is sandwiched between a baffle and a cup. Smeggy redesigned the entire baffle and cup units and made them have an area to accept the existing driver+placeholder assembly after some minor modification, and even then the driver doesnt sit inside or get screwed on, it is simply glued on.
After looking at the T50RP, I wanted to get rid of the 3.5mm jack, get rid of the wire that travels between headbands, and make the cable a double-entry cable, possibly capable of balanced operation. Because of all the random holes and inconsistencies this would leave behind, I figured that it would be best to just throw out the original plastic cup design and start with my own. With smeggy's information, though, I feel like this will actually be a much harder task than originally anticipated.
I'm going to try to uncover some information about the driver and see if I can put it into a speaker calculator and get something out that makes sense.
The way my T50RP are modded right now (mksuen's mods and srh-840 pads) make them sound ALMOST perfect. I would like to bring out the sub bass 20-40hz, push back the bass, 40-100 hz, and add more detail to the treble. This might be done by simply removing some of the cotton and reshaping/modifying the current amounts of bluetack and whatnot that is inside.