Hi All....been a long time lurker on this thread. Some might recognize my name from the Grado modifications threads...

. I thought I would give a pair of Fostex T40rp a go in my workshop, and below are the result:
Sound is nice. Nicer than my Grado SR80 pinks in African Blackwood. Nicer than my SennGrados in Mahogany and Walnut combo cups.
These started life as a pair of ZMF v1. I used some foam stripping I usually use to mount Grado drivers in their cups as the insulation between the baffles and the cups. The drivers I glued directly to some thin rings of MDF and then glued those to the baffles. All done with regular wood glue.
For pads I tried the Shure 1840 ones, but could not get a seal at the bottom of my ears. The cups are too deep and I mounted them as if the were a stock pair of Fostex T50rp cups. I had a flash of luck and inspiration though. I had some JMoney Beyer pads spare, so I slipped them on, and then rotated them so that what usually tilts the driver at an angle to the head acted as a filler instead. Works like a charm.
On the head these things are huge, but comfortable nonetheless.
I definitely plan to start working on refining the design and making a slimmer, lighter version. More to come with a little time

. Big thanks to
@bluemonkeyflyer for a wealth of information along the way as well.