Generally people buy cheap (relatively) headphones and transplant the driver into nicer housing or mod the hell out of them (Fostex T50RP->Thunderpants, Grado SR60i->Woodied+Bilagrado mods, etc)
You'd get better help in the DIY section, I know you can buy drivers from various places.. I remember a thread where someone bought tweeters meant for speakers and used them in headphone housing.
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