A work in progress:
I did quite a bit of work on it this weekend and just did a quick "dry fit" to see if everything did. It didn't, of course, but nothing I can't fix with a drill and a little work.
Had to make sure the tubes fit (
) and thought I'd put a picture up.
This is Eric Barbour's "Brute Force" amp (
HeadWize - Project: Brute Force In A Line Stage by Eric Barbour) and I am building it with the tube regulators.
The top is a 3/8" aluminum plate where I've recessed the strips for the tubes and fuse. I did this because I really wanted to use the 3/8" plate, but there's no way to use a chassis punch on something that thick. So I decided to suspend thinner plates below it, which would add interest and also allow me to quickly make new ones if I screwed one up. I'm going to have to remake the plate for the four tubes up front because there's not enough room for the outermost socket mounting straps. No biggie, I figured in extra room on all the dimensions because I was sure I'd do something like that.
The front and back strips are 3/4" by 2" strips of aluminum. What a pain in the posterior to cut. I still have to put a hole in the front one for the Neutrik jack and a hole in the back one for the IEC jack. Not looking forward to it, but I should be able to do it next weekend.
I haven't cut the sides yet, but each side gets four horizontal Art Deco-style fins. I've got a 1/4" x 1" strip of aluminum I'll cut up for that next weekend. Also have a thin aluminum plate I'll cut to size for the bottom plate next weekend.
Haven't decided on a color yet, but once I get everything roughed in and fitting correctly, it's headed over to the local powdercoater. I'll have the top, plates, front and back, bottom plate, and transformer covers powdercoated. I'll put a brushed finish on the aluminum fins and spacers and use stainless socket cap screws for everything.
Construction will be entirely point-to-point with Teflon wire and spaghetti on all leads. It will have a star ground, too. That's Hammond iron and all the caps and resistors are from Michael Percy Audio. In the background, you'll see the RCA jacks right behind the shaft for the pot. I decided to do that because I wanted the inputs to go right into the pot. You can't see it, but underneath, I ran two pieces of the 3/4" x 2" aluminum to completely isolate the amp circuit from the power supply.
Not in the photo are a nifty vintage aluminum knob I got from Nevada Surplus and a red glass indicator lamp from an old Drake radio. The indicator lamp will go just to the right of the toggle switch.
If all goes well, I should have this wrapped up in time for the LA meet on 10/18/08. If not, I'll dry fit everything and bring it along anyway. Though I'd love to have it ready to listen to.
Also, I've been taking photos of every step along the way. When I'm done, I'll write up a long post with photos on how I built it.