The "Lovely Cube" Headphone Amp (Lehmann Black Cube Linear Clone)
Apr 7, 2019 at 10:49 AM Post #1,577 of 1,624
In case someone needs it in the future, I remade the label at the bottom of the case.
Also have in mind that if only DIP Switch no. 2 is on, then the Gain will be 18dB.

I don´t know why this are only being illustrated for some labels/pictures!

DIP switch Lovely Cube.jpg
 
Apr 7, 2019 at 12:37 PM Post #1,579 of 1,624
Ah yes I noticed the 18dB one as well, never included it as I just preferred even numbers i guess haha. Btw if you just started making the amp, I silk-screened out my label on aluminium
SeYPu5Z
If you're interested you can have one for the cost of shipping as I had to print quite a few.
 
Apr 13, 2019 at 9:56 AM Post #1,581 of 1,624
Sparko told me the 100 Ohm resistor´s should be removed and that 1K1 resistor´s should be shorted when installing the discrete voltage reg´r SS1117-15 and SS7915. So the Zener mod (see earlier post´s in this thread) should will not actual here.

Also, a Mica Wafer should be used between this voltage reg. and heat sink: https://www.elfa.se/Web/Downloads/-1/_7/kjE-1_7.pdf
 
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Apr 14, 2019 at 7:17 AM Post #1,582 of 1,624
The use of Mica Wafer for insulation between a voltage regulator´s tab and heat sink, seem´s to be important, as the tab will have voltage on it and are NOT grounded. I assume this is only for safety, if the heat sink will be in touch with the grounded enclosure (I have mistakenly done this fault for the LM337 without the mica, and was heard a loud BANG, then it was dead - but after a while it worked but may get some noise to the sound).

Also, when using Mica Wafer´s, Thermal Compound should be applied at both side´s of the Mica, due to the risk of overheating otherwise. And don´t forget to isolate the hole at the tab if using metal screw to the heat sink.

There are also recommandation´s about using Mica insulator´s for transistor´s, so maybe the BD139/140 heatsink´s should have Mica inslutator´s, altough the tab for the heat sink´s are grounded!? Any thought´s about this?

https://books.google.se/books?id=wU...QAQ#v=onepage&q=mica thermal compound&f=false
 
Apr 14, 2019 at 7:20 AM Post #1,583 of 1,624
If you want to make your life easier, just use silicon heat transfer pads. cut to size and apply. They are not electrically conductive. I've used it in the past in a few of my builds. When using thermal paste make sure to use non conductive and non capacitance paste.
 
Apr 20, 2019 at 8:55 AM Post #1,585 of 1,624
If you want to make your life easier, just use silicon heat transfer pads. cut to size and apply. They are not electrically conductive. I've used it in the past in a few of my builds. When using thermal paste make sure to use non conductive and non capacitance paste.
I will Arctic MX-2 thermal paste for both side´s of the insulation.

But, should the transistor´s BD139 and BD140 (SOT-32) also be insulated to it´s heat sink?

There are some recommendation´s about grounding the heat sink´s (supposedly due to eliminating EFI/EMI that may generate noise otherwise), and I understand that voltage regulator´s LM317 and LM337 must be insulated to the heat sink because the tab are not connected to ground. But this is not true for the transistor´s.

http://www.learningelectronics.net/circuits/high-power-headphone-amplifier-using.html

I hav´nt used any insulation so far, but maybe there should be some advantage´s?

Any thoughts or recommendation´s about this?
 
Apr 20, 2019 at 9:05 AM Post #1,586 of 1,624
If you want to make your life easier, just use silicon heat transfer pads. cut to size and apply. They are not electrically conductive. I've used it in the past in a few of my builds. When using thermal paste make sure to use non conductive and non capacitance paste.
Are below what you referring to (0,3 mm Sil Rubber, Thermal Gap Pad):

https://www.elfa.se/Web/Downloads/46/02/07564602.pdf

It seem´s to be quite similar to Mica wafer; Dielectric strenght: 5 versus 6 kV mm and thermal resistance: 0,4 K/W. And if using the Sil-pad, I assume thermal paste should be used, however!?

And for insluting the mounting M3 screw for the heat sink, this polyamide insulator should be fine: https://www.elfa.se/Web/Downloads/-2/_5/ktE-2_5.pdf
 
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Apr 20, 2019 at 1:38 PM Post #1,588 of 1,624
If the the BD139 and BD140 have metal tab on the backside and they share the heatsink togheter, then they should be insulated.
Don't forget to isolate the screw aswell, (if you are using metal screws).
 

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