DIY Cable Questions and Comments Thread
Mar 9, 2019 at 5:16 AM Post #8,656 of 10,535
I need sleeve larger than 7mm, any thoughts?

It's not paracord or tech flex but similar, stuff called MDPC, they have smaller size for most regular sized cables size and a fair bit larger size. I don't recall what exact diameter is but if memory serves it might be in the ballpark size wise. Also have some nice color choices, several heat shrink color options too (apparently don't require heat shrink to secure in some cases either), mod pc I think is US seller of the product.
 
Mar 9, 2019 at 12:24 PM Post #8,657 of 10,535
Mar 9, 2019 at 3:52 PM Post #8,658 of 10,535
Mar 9, 2019 at 11:35 PM Post #8,660 of 10,535
Does the wire become less stiff with more strands?
Yes. While I have felt these wires, take a look at mogami w2929
65 cent per foot shipped from markertek
 
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Mar 10, 2019 at 11:56 AM Post #8,661 of 10,535
Thank you, I will try those. Which size of paracord should I use with 28 awg?
 
Mar 10, 2019 at 1:42 PM Post #8,662 of 10,535
Thank you, I will try those. Which size of paracord should I use with 28 awg?
depends, are you going to sleeve each wire, or are you going to loosely braid the 4 wires then sleeve the braid from the plug to the Y? They you have to decide are you going to sleeve the two wires from the Y to the connector, or sleeve each wire and twist them?

I think this might be accurate. If anyone can validate, or offer other suggestions, I'll document it on my web site.
1 wire use 95#
2 wires, use 275 or 325. You might be able to get two wires in 95 if you try hard.
4 wires, use 425
Sleeve over 6mm cable?
Sleeve over 8mm cable?

this chart might help
https://www.paracordplanet.com/cord-comparison-chart/
 
Mar 11, 2019 at 9:52 PM Post #8,664 of 10,535
depends, are you going to sleeve each wire, or are you going to loosely braid the 4 wires then sleeve the braid from the plug to the Y? They you have to decide are you going to sleeve the two wires from the Y to the connector, or sleeve each wire and twist them?

I think this might be accurate. If anyone can validate, or offer other suggestions, I'll document it on my web site.
1 wire use 95#
2 wires, use 275 or 325. You might be able to get two wires in 95 if you try hard.
4 wires, use 425
Sleeve over 6mm cable?
Sleeve over 8mm cable?

this chart might help
https://www.paracordplanet.com/cord-comparison-chart/

I was planning on paracording each strand and braiding them. Thank you so much for the thorough information. I'll try different ways of paracording.
 
Mar 12, 2019 at 12:52 AM Post #8,665 of 10,535
I want to get into diy; the goal is to replace a 2.5mm termination with 3.5mm.

These are the things that I have found out so far
Any inputs or thoughts will be much appreciated. Thank you!
 
Mar 12, 2019 at 2:29 PM Post #8,666 of 10,535
I want to get into diy; the goal is to replace a 2.5mm termination with 3.5mm.

These are the things that I have found out so far
Any inputs or thoughts will be much appreciated. Thank you!


If you plan on getting into cable making, and eventually amp making (like a Crack or a WHAMMY), I high recommend spending a little more on a better soldering station. Get a Weller WES51. Put a camelcanelcamel watch on it, as it falls below 90 often. If you really don't want to spend $90 for a soldering station, at least get the Redco station. What to you get wit the weller? Pretty fast startup time (~30seconds), temp acquired notification via a blinking light, high temps, auto shutoff for safety. I got it for the faster startup time.

As for wire strippers, again, spend a little more and save money in the long run. In the $4-5 range, get this one: https://www.parts-express.com/7-in-1-wire-stripper-crimper-26-16-awg--360-632
Although I prefer this one: https://www.redco.com/Platinum-15005C-ProStrip-16-30-Wire-Strippers.html
The issue with the Platinum tools is that it won't strip larger wires, which is why I have both.
Middle ground: get both the Eclipse CP-301G and the Eclipse CP-302G from redco.

here's my workbench:
https://sites.google.com/marcusfamily.info/diynotes/home/my-workspace

re: 3.5mm connector with a thread adapter option for 6.3mm
there are few.
The best is probably the HICON HI-J3563S from Sommer Cable. It's like $7 plus $7 shipping. In the US, contact info to get it in the US:
Sommer cable America, Inc.
131 Stony Circle, Suite 500| Santa Rosa, CA 95401
E-Mail: ussales@sommercable.com
Tel. Main: +1-707-200-4020 | Fax: +1-707-284-0618

Want cheap:
AliExpress has this one.
https://www.aliexpress.com/item/4pc...crew-in-3-5mm-female-jack-to/32897099022.html
Expect it to take three to four weeks to reach you.

That solder is good.
 
Mar 12, 2019 at 6:44 PM Post #8,667 of 10,535
If you plan on getting into cable making, and eventually amp making (like a Crack or a WHAMMY), I high recommend spending a little more on a better soldering station. Get a Weller WES51. Put a camelcanelcamel watch on it, as it falls below 90 often. If you really don't want to spend $90 for a soldering station, at least get the Redco station. What to you get wit the weller? Pretty fast startup time (~30seconds), temp acquired notification via a blinking light, high temps, auto shutoff for safety. I got it for the faster startup time.

As for wire strippers, again, spend a little more and save money in the long run. In the $4-5 range, get this one: https://www.parts-express.com/7-in-1-wire-stripper-crimper-26-16-awg--360-632
Although I prefer this one: https://www.redco.com/Platinum-15005C-ProStrip-16-30-Wire-Strippers.html
The issue with the Platinum tools is that it won't strip larger wires, which is why I have both.
Middle ground: get both the Eclipse CP-301G and the Eclipse CP-302G from redco.

here's my workbench:
https://sites.google.com/marcusfamily.info/diynotes/home/my-workspace

re: 3.5mm connector with a thread adapter option for 6.3mm
there are few.
The best is probably the HICON HI-J3563S from Sommer Cable. It's like $7 plus $7 shipping. In the US, contact info to get it in the US:
Sommer cable America, Inc.
131 Stony Circle, Suite 500| Santa Rosa, CA 95401
E-Mail: ussales@sommercable.com
Tel. Main: +1-707-200-4020 | Fax: +1-707-284-0618

Want cheap:
AliExpress has this one.
https://www.aliexpress.com/item/4pc...crew-in-3-5mm-female-jack-to/32897099022.html
Expect it to take three to four weeks to reach you.

That solder is good.

Thank you! This is super helpful. In the end I went this these
  • weller solder iron for 44$
  • Platinum-15005C-ProStrip - Looks versatile
  • All redco connectors and a 1/4 adapter
  • Solder from redco
 
Mar 13, 2019 at 8:08 PM Post #8,668 of 10,535
Slightly confused on how to wire a balanced headphone cable with dual headphone connectors (ZMF).
I've previously used Furutech FHD-35 wire which makes things simple, there are 2 separate wires that have a single conductor and shield. Wiring is obvious.

With starquad, there are 2 twisted pairs and a shield. On the headphone side, a twisted pair is used for each channel, shield is cut off.
On source side, twisted pairs are connected to pins 1-4 accordingly.

2 sources of confusion currently:
1) What do we do with the shield? Connect it to XLR ground lug, or nothing?
2) Which wires should be used for each channel? I've seen people using same color for each channel, similar to how a star quad would be used to connect a 3-pin interconnect. That doesn't make much sense to me, wouldn't we want a twisted pair for each channel?
i.e, twists of L+/L- and R+/R-, as opposed to L+/R+ and L-/R- (as would be when using same color for channel)

Thanks!
P.S. Not sure if it matters but my amp is a BH Mainline.
 
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Mar 14, 2019 at 12:49 AM Post #8,669 of 10,535
Slightly confused on how to wire a balanced headphone cable with dual headphone connectors (ZMF).
I've previously used Furutech FHD-35 wire which makes things simple, there are 2 separate wires that have a single conductor and shield. Wiring is obvious.

With starquad, there are 2 twisted pairs and a shield. On the headphone side, a twisted pair is used for each channel, shield is cut off.
On source side, twisted pairs are connected to pins 1-4 accordingly.

2 sources of confusion currently:
1) What do we do with the shield? Connect it to XLR ground lug, or nothing?
2) Which wires should be used for each channel? I've seen people using same color for each channel, similar to how a star quad would be used to connect a 3-pin interconnect. That doesn't make much sense to me, wouldn't we want a twisted pair for each channel?
i.e, twists of L+/L- and R+/R-, as opposed to L+/R+ and L-/R- (as would be when using same color for channel)

Thanks!
P.S. Not sure if it matters but my amp is a BH Mainline.
1. Circumcise both size. No need for the shield at all.
2. I don’t think it matters, but using one twisted pair for channel couldn’t hurt.
 
Mar 14, 2019 at 5:32 PM Post #8,670 of 10,535
Speaking of twisted pairs, has anyone built a balanced cable of 2 lengths of twisted pairs, without braiding or litz?
Basically 1 twisted pair per channel, and some kind of cloth or sheath that wraps both pairs below the Y split and the connector.
 

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