Thanks a lot! I guess I'm going to be giving the heat shrink option a shot then lol
Replied to you in Mikros thread about this, but wanted to add this: found something that fits our bill: Connectronics 35-4CON-LP plug, Markertek sells em too. I'll pm you if I find other good stuff as I'm still diggin through.
http://www.head-fi.org/t/71148/diy-cable-gallery/7770