In the interest of keeping this active, did some minor work on the amp today. Better rated umbilical connectors (higher amp rating and just better precision), and now have a separate power supply for the headphone protector and volume circuit. At this point i'm fully separate dual monofor each cfa3 board from power supply transformer, to board and have yet another power supply for the protector. Moving the headphone protector to its own supply did improve things quite a bit. There were a few threads about feeding the protector regulators higher voltage and asking them to drop the voltage down 10+ volts causing issues. At least the regulators certainly run cooler.
I still have yet to find a laser cutting shop that can for a reasonable price execute my vision. Anyone have any suggestions for such a place? I want to cut some lettering in the top as vents.