I strongly suspect that Tyll was using a SPL reference for square waves(and everything else) into headphones/IEMs instead of a fixed voltage. personally I go just loud enough not to start measuring noise in the room instead of the response.
what you say about the tweeters, am I to understand it as the coil getting hot and maybe melting? if so, we're still considering pretty high outputs right? or maybe something really close to full DC signal so the driver wouldn't "fan" itself much to dissipate heat. probably a mix of both. wouldn't all that fall under the big umbrella of "Y U play music so loud?", instead of low power amp clipping and breaking drivers?
beside how I and others have been using square waves without trouble(admittedly at reasonable outputs), there is also the use of "clipped" signal in music. like how many rap albums will have low freq sines that would go over 0dB if they could. they just "cut" the top to take advantage of our brain and let it reconstruct the missing part of the sine to then interpret the signal as being louder than 0dB. so if clipped signals are really bad for a driver, are those songs killing my HD650? I have big doubts about this. most likely the driver is still vibrating for a while around the steady voltage while it's there, and all is good even with a fully clipped signal. and again imagine what fully clipped would sound like
. I get annoyed if I get stuff punctually clipping more than 3dB of signal. I'm worried about total SPL and what the driver is rated to handle, not so much about my driver getting destroyed by a clipping low power amp. again, I don't actually have data on this, only anecdotes, so I could be wrong.