I've returned from COVID hell, back to DIY. I've pretty much exhausted my options for these metal grills covers for the Klipsch Forte IV. I reached out to Speakerworks for custom grills but wasn't really impressed with what they had to say, so of course I am going to DIY it.
There is an advantage to making them myself - I can make them look cool. Right now my vague plan is to order the speakers along with a pair of spare grills from Klipsch. Once I get the dimensions, I am going to order some cut-to-size perforated metal sheets (lots of dealers online). I'll remove the original plastic grill cloth, likely apply a cloth grill material (potentially a colored type, for additional swag). I'll then paint / coat the cut perforated sheets (probably black), then apply them in front of the grill cloth, probably screwed down to the grill substrate.
What I like about this idea is having control of how they look. Just as an example, I could do a maroon grill cloth with this type of perforated metal sheet over top of it, primed and painted black.
Other patterns are available, this one just jumped out to me, could give the speakers that vintage Altec Valencia type of look, which I think would be nice.
Anyway, going to try and finalize these plans today. Will be replacing the second Snell driver surround and working on the bronze Airmid today.