Increased Production at the Audiophile Center of Excellence in Ireland
Dec 15, 2021 at 8:36 AM Post #16 of 40
Nice to see the backstage of headphone manufacturing. I had this image of mass manufacturing in my mind but it all seems to be still a very handcrafted process, at least at Sennheiser.
It's a mixture. Production machinery can eliminate a lot of the variances making thousands of a certain thing. But it takes skilled people to operate the machinery or complete tasks that machines simply cannot do due to physics and geometry. The Ireland plant gives you the best of both. Man vs machine: a classic love story!
 
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Dec 15, 2021 at 4:50 PM Post #17 of 40
Even my HD 800’s drivers were fabricated at the Tullamore facility… still love it after almost 7 years :)

I thought all HD 800 and HD 800S units say "Made in Germany". But I guess the drivers were coming from Ireland and the units were assembled in Germany? Whereas now everything for the 800S will be done in Ireland?
 
Dec 16, 2021 at 4:53 AM Post #18 of 40
This is confusing. Didn't Sennheiser switch the production of the 6 series to Romania just 3 years ago? Are they switching back?
3 years ago there was a strategy of specialization of the plants, ie. intensive manual labor in Romania, high-end products in Germany and automated manufacturing in Ireland. Since then a lot has happened and the two divisions of Sennheiser, consumer and professional, will act independently of one another, mostly because business requirements are completely different for wireless stage microphones and premium headphones. This also means that we won't share manufacturing plants, ie. build both audiophile and professional products at the same location. The professional division will use the Romania and Germany plants going forward, while all transducer manufacturing for consumer headphone models as well as assembly for the audiophile models will be done by the Ireland team.

This is really the best thing that could have happened. Our Irish colleagues have three decades of experience in dynamic transducer manufacturing and have also built our beloved 600 series headphones with consistency and love for detail. They have a reputation of going above and beyond the call of duty. Just like the transducer is the heart of the headphone, the transducer manufacturing in Ireland has always been the heart of our headphone business :)
 
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Dec 16, 2021 at 5:05 AM Post #19 of 40
I thought all HD 800 and HD 800S units say "Made in Germany". But I guess the drivers were coming from Ireland and the units were assembled in Germany? Whereas now everything for the 800S will be done in Ireland?
It's both correct in a sense. Historically, Ireland has always laminated the transducer foils for the HD 800 S. The magic in most of our headphones comes from our patented Duofol-technology, which combines properties of a stiff plastic for brilliance with a polyurethane that provides compliance and dampens unwanted resonances. The Irish team has peerless experience with this process.

As you may imagine, the diaphragm material is the most important aspect for a headphone, so Ireland has always been integral to the HD 800 S production. This is true in particular because we purposefully change the properties of the HD 800 S diaphragm to best match variances of the other acoustic components, which is unique in the industry to my knowledge. Everything else, ie. transducer and headphone assembly of the HD 800 has been in Germany in the past and will be continued faithfully by the Ireland team from now on.
 
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Dec 16, 2021 at 3:03 PM Post #20 of 40
Ah a bit of nostalgia. I got into headphone listening 14 years ago when my wife bought me HD650 for a birthday. They were a revelation at the time. I bought several amplifiers and then decided to make class-A amplifiers for myself. I took them to Head-fi meets and gradually worked through HD800, LCD2 and Stax models, building Kevin Gilmore designs. I still have the trusty HD650 by me, and several amplifiers to play with. It still sounds so well with my Borbely amp, an OTL valve amp, and the LTA Z10e.
 
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Dec 16, 2021 at 5:48 PM Post #21 of 40
Ah a bit of nostalgia. I got into headphone listening 14 years ago when my wife bought me HD650 for a birthday. They were a revelation at the time. I bought several amplifiers and then decided to make class-A amplifiers for myself. I took them to Head-fi meets and gradually worked through HD800, LCD2 and Stax models, building Kevin Gilmore designs. I still have the trusty HD650 by me, and several amplifiers to play with. It still sounds so well with my Borbely amp, an OTL valve amp, and the LTA Z10e.
The 600 and 650 were the jumpoff point for so many of us here (and continues to be!)

Your 650's are almost old enough to drive 😎
 
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Dec 17, 2021 at 7:46 AM Post #22 of 40
The plant in Germany will exclusively focus on microphones and wireless systems, Romania will build the affordable microphone products as well as professional headphones like HD 25.
Ireland will be the manufacturing plant for most of our audiophile portfolio in the future, except affordable products like HD 560S and IE 300.
This is great news. I live just down the road from you, but didn't realise the importance of the Tullamore site to your global strategy.

Good luck and I wish you every success.
 
Dec 20, 2021 at 5:05 PM Post #24 of 40
I need help understanding this bit from the HE-1 info:
"Its vacuum tubes connected to the spring-loaded, damped marble housing to prevent structure-borne noise and surrounded by high quality quartz bulbs that protect against air-borne noise..."
What are quartz bulbs that protect against air-borne noise? Thank you.
 
Dec 20, 2021 at 5:52 PM Post #25 of 40
I need help understanding this bit from the HE-1 info:
"Its vacuum tubes connected to the spring-loaded, damped marble housing to prevent structure-borne noise and surrounded by high quality quartz bulbs that protect against air-borne noise..."
What are quartz bulbs that protect against air-borne noise? Thank you.
The quart bulb is the casing of the vacuum tube; quartz is a better substance than glass for applications where the temperatures are going to fluctuate wildly. The density of quartz plays a lesser role, too, reducing microphonics borne from noise in the same acoustic environment. In short, mitigating unwanted vibration of the tubes prevents unwanted artifacts from appearing in your signal chain.
 
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Dec 20, 2021 at 6:02 PM Post #26 of 40
I just got an hd 6xx a week ago and it said "made in ireland" on the box but not on the headband. Why is this?
Great question. The 6xx was indeed completed in Ireland, by a person (and production machinery) in Ireland using acoustics made in Ireland. The origin marking may change location (or size or font or color,etc) for a myriad of reasons, but it's almost always because there is a more efficient way to satisfy the requirement of disclosure.
 
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Dec 20, 2021 at 6:44 PM Post #27 of 40
Great question. The 6xx was indeed completed in Ireland, by a person (and production machinery) in Ireland using acoustics made in Ireland. The origin marking may change location (or size or font or color,etc) for a myriad of reasons, but it's almost always because there is a more efficient way to satisfy the requirement of disclosure.
Thanks, that clears a lot up. I was really confused about where mine were made because I didn't even know sennheiser moved the production back to Ireland since it still says romania on drop's website, and I thought all the Irish made sennheisers (at least in the hd 600 line) had the marking on the headphones themselves. I'm just curious, why didn't mine get the marking when past and future (as stated by Evshrug) Irish made 6xx's would?
 
Dec 21, 2021 at 12:30 AM Post #28 of 40
The quart bulb is the casing of the vacuum tube; quartz is a better substance than glass for applications where the temperatures are going to fluctuate wildly. The density of quartz plays a lesser role, too, reducing microphonics borne from noise in the same acoustic environment. In short, mitigating unwanted vibration of the tubes prevents unwanted artifacts from appearing in your signal chain.
OK, thank you!
 
Dec 21, 2021 at 4:49 AM Post #29 of 40
Thanks, that clears a lot up. I was really confused about where mine were made because I didn't even know sennheiser moved the production back to Ireland since it still says romania on drop's website, and I thought all the Irish made sennheisers (at least in the hd 600 line) had the marking on the headphones themselves. I'm just curious, why didn't mine get the marking when past and future (as stated by Evshrug) Irish made 6xx's would?
We updated the tooling for the 600 family during the time it was transferred to Romania. We reused the space reserved for "Made in ..." for necessary regulatory markings like CE. Since we continue to use the same tooling, the new Irish made HD 600, HD 650 and HD 660S won't have the mark, but we'll explore ways to bring it back (eg. one side regulatory marking and the other one "Made in Ireland").
 
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Jan 2, 2022 at 6:49 AM Post #30 of 40
I have a question for the Sennheiser representatives here on this ”official“ thread. Disclaimer: I am well aware that you might not be able to comment, but I think I should ask anyway.

Could you please comment on when you expect a steady availability of certain devices manufactured at Tullamore, e.g. via your website store?

Of course, also from my personal experience in a different industry, I do perfectly understand that even the most motivated workers/craftsmen and the most perfect machines have to run up learning curves, until there is a steady flow of goods that perfectly match all severe quality requirements.

Plus all parts and supply chain problems as of now. Plus the latest challenges to be caused by the COVID pandemic on top of all existing ones, e.g. massive quarantining due to Omicron (not to forget the human disasters and tragedies behind the mere numbers!).

Taking all that together, my personal guess for an answer to my question as a gut feeling out of the blue might be ”not before Easter“.

I would be grateful if Sennheiser reps could comment, please.

I should add that I am most interested to be able to purchase a ”freshly made and perfect“ IE 900 directly from you.
 

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