I would dissociate a specific mechanical design from the experience of hearing noises coming from it. I believe that it rather has something to do with the exact implementation, I've used plenty of hinged headband that didn't produce noises when worn (for example my ex P7W) and others that did.
The fact that the headband doesn't stick out to the sides is something that I enjoy quite a lot, but is something that can be achieved with a very boring and traditional Y yoke design as well, it just depends on carefully designing the geometry of the headband, yoke and yoke to cup attachment to that effect. The XM4's headband doesn't stick much further from my head than the APM (the cups do though, because they're thicker, but that is a different problem).
Well, Apple's current joint solution possibly is the most complicated mechanical part ever fitted to a pair of headphones in the history of headphones, so... it's no wonder that this is happening to some pairs (and actually did happen to mine, I had them exchanged) :
https://forums.macrumors.com/threads/airpods-max-clicking-hinge.2276500/
I'd expect this problem to disappear once production is sorted out though.
I'm actually really impressed that Apple's engineers and manufacturing capabilities could make it work.
There already exist quite a few headphones with a folding hinge with very discreet cable routing and it's a very boring, proven design that's been in use for decades.
The funny thing is that Apple's excuse to design the headband to cup joint the way they've done so is the following (patent linked above) :
So the theoretical benefits would be that by eliminating the traditional yoke mechanism the spring loaded pivot could reduce the overall bulk of the headphones.
That's very theoretical because :
- as the XM4 shows a traditional yoke design can still be low profile and not stick out too much from the head (counter examples : HD350BT, H95, these make you look like Teletubbies). Other headphones can also achieve a slim earcup profile
(Huawei FreeBuds Studio for example. I've just received them today).
- the total weight of the APM is among the highest in its class - and I'm ready to bet that the pivot mechanism alone is significantly heavier than ugly, cheap but still reliable plastic Y shaped yokes,
- the width and height of the cups is among the largest in its class (some of it is just because there's a lot of empty air in them though. When apple introduced the Macbook 12" they said they don't want to ship air, well that's very much what they're doing with the APM
).
And the drawbacks are quite many - mostly related to the actual spring rate being fixed, meaning that it simply won't adapt quite as well to various head shapes as a yoke mechanism that naturally evenly applies pressure around the ear without the need of a spring.
I'm not actually advocating for a boring plastic hinge of the XM4 kind. Just that the headband, extension arms and joint to cup area is where I would like to see Apple propose truly innovative and novel solutions to improve packability and time of deployment, and that I think that the pivot mechanism is a brilliant - and over-complicated - solution still in search of an actual problem to solve.