Is the Anax 2.0 intended to be used only without the original dust covers? What happens if you use it with dust covers? I suppose it sounds a bit more veiled with the covers but don't they tame the treble even a bit more? Is it clearly better without covers or more a matter of taste?
And what's the problem with removing the outside metal cover? I don't have any metal things laying around the hd800 and also you don't grab the headphone there when putting it on or carrying it. With a little bit of care it shouldn't be a problem. Or am I wrong and it's so fragile that removing the metal cover is a no-go?
The short answer to your first question it is a matter of taste as a large portion of us who have implemented this "mod"
all have slighly different "interpretations" due to the fact that there isn't really any standardization of the materials that are being
used.
It is basically like trying to cook from a recipe without having the same "specific" ingredients. Depending on your "intuitiveness"
you can compensate for the ingredients you don't have on hand by substituting something else. You taste as you go along !
What you end up with could end up working fine or meh or you might just scrap the whole thing ! The good news is the material
you can use are fairly inexpensive, but some material substitutions may not be as "mechanically efficient" as others so you may
need to adjust how you use it. Modding is not a "Ron Popeil" proposition of "One & You're Done"
As for the original dust covers they (semi) work on a different principle than the Anax 2 is designed to work on. The Anax 2 is
saying that diffusing the sound waves inside the ear cup is the better way to "tame" the treble agressiveness by better
balancing the frequencies before they reach your ear. I like the Anax 2 sound balance better (& I'm not really convinced that
original dust cover are really doing much to slow down the ear cups inner resonance which I now believe a large portion
is coming from the grilles)
You are preaching to the choir when you mention removing these grilles. I think that if you're a large company you really have to
lean toward the side of being conservative ,as the "bean counters" really have a stronger affinity to "Murphy's Law" than Engineers do so that's why they are there, I think the caution exits on the Owners side due to the possibility of having a mishap while
you were attempting to remove these screens. (It doesn't require rocket science to remove them, but you need a degree of "technical patience" to remove them.) (Sennheiser doesn't offer "Headphone Modder's" extended warranties & this stops more people than the promise of better sound by a long shot)