You see, this is what I'm thinking too. I LOVE these headphones, but dammit, I bought Sennheisers thinking I could take it for granted that the QC would be perfect, because the company is world-renowned for that and has always staked a large part of their image on their excellent QC. I'm pissed at Sennheiser that this is happening, how could they slip up like this after decades of nothing but excellence?...
As I said, I LOVE these headphones. But I'm pissed that I have to WORRY about the screws possibly coming loose over time in the future. I know these are only budget-tier audiophile headphones, but this is still unacceptable from a company like Sennheiser. Thankfully, they do have a two year warranty, and Sennheiser is VERY good about honoring their warranties; if the screws come loose all on their own in the future, I can file a warranty claim and get a replacement unit with already-perfectly-properly-tightened screws.
No such thing as 'Perfect QC' with even the best of manufacturers.
TBH...Not sure it's worth the angst for a consumer to be in a state of 'worry' over a set of headphones.
I certainly would not let a manufacturer live rent free in my head and disrupt life's daily joys.
One way consumers can remedy this situation, is to move on from a given product if it's not up to their standards...or from the brand if they feel they been betrayed to the point of being repeatedly 'pissed'.
For me, I look to my headphones simply as a tool to enjoy music and thankfully that never includes worrying about the headphones. If they sound good to me when I'm listening to my favorite tunes, I'm a happy camper. If not, I'll get rid of them...either replacing via warranty if they've got a problem or via selling them if they're 'just not for me'.
Example...I have Focal Clears and they work flawlessly at very realistic sound levels. Yet there is a similar ongoing rumbling in that thread about how they clip at higher levels (~85dB). Multiple thread participants have this issue; multiple thread participants do not. I simply enjoy my music at my listening levels and don't give it a second thought. If they ever do exhibit this problem, I'll deal with it at that point. In the meantime, I'm very content to have this set of cans to listen to music with.
They just recently switched to using a factory in China rather than the ones in Europe for their cheaper product lines (the 500's series headphones), and I think the consequences of that are showing. I'm willing to bet that the newer units of the HD599 and such (although why anyone would get the 599 now that the 560s exists is beyond me, haha) that are made in China are probably also prone to such issues.
Seems like conjecture to me.
FWIW, I own a few Senns made in China...no issues with any of them...or with the ones I've owned from Germany, Ireland, Romania, etc.
What I have discovered over the years, is that many of Senn's models (especially the 6 and some of the 5 series) have provided me with years of uninterrupted listening enjoyment.