Possible to splice thin IEM cable?
Feb 10, 2012 at 12:31 AM Thread Starter Post #1 of 5

GigaFi

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I've had to cut up some IEMs for warranty purposes. For the sake of science, I was wondering if it was possible to splice the really thin cables back together?
 
http://img840.imageshack.us/img840/4142/q2101845.jpg
 
I have two ends of those that I need to put together, looks like 4 colored wires on each half.
 
I also notice that each wire have a colored coating on them that won't let give a reading on a multimeter, what's the best way to strip the extremely thin coating?
 
I have only a little bit of experience soldering and none piecing wires together so this will be a good learning experience 
wink.gif

 
Feb 10, 2012 at 1:11 AM Post #2 of 5
Sure it's possible. The picture isn't very good but I'm assuming there is an enamel coating on the wire. My favorite way to strip that is to put a blob of solder on the tip of my iron and then submerge the wire in the solder. The coating will burn right off. There are a lot of other methods as well but I have found that solder is the quickest and easiest.
 
Feb 13, 2012 at 12:02 PM Post #3 of 5
+1.  Every wire I've ever tried to strip with a lighter (as was recommended elsewhere on head-fi for those enamel coatings) wasn't nearly as conductive as when I let some hot solder do the work.
 
If you've got those little non-conductive fibers in there, like fabric or plastic, go ahead and shrink those away with a lighter or with the proximity heat from your iron.  Not sure if that's what the picture shows.
 
Feb 13, 2012 at 2:26 PM Post #5 of 5
Solder them. Twisting them together is bound to fail sooner or later... my bet would be sooner. You will need to insulate them with something afterwards. Fingernail polish would work.
 

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