Hello again all,
I am glad as always that this thread continues to be as active and inspirational as it does. My own headphone making studio has been somewhat dormant as other interests and jobs took over my time. Fortunately, I've got some time now to reboot the machinery and see if I can't crank out a few sets of drivers. Before I start ordering bits, I thought I would poll you about a couple of issues:
1. Do you suppose the size of the stator holes affects sound? In which way? I was thinking that generally having more, smaller holes would ensure that the signal reached the diaphragm in a more uniform fashion, but I don't know that that is supported by fact...
2. I understand that some of you etch out the extra copper on the stator. How does this affect the thickness of the stator? I would be worried about creating a stator with a thicker center than rim -- being unable to keep the air gap between the diaphragm and stator constant. How have you dealt with this?
3. Regarding cables and connectors, do you have recommendations for cable types and connector housings? For those of you located in the US, do you have a reliable source for these parts? I was thinking of using an XLR connector with the guts ripped out and a custom delrin insert holding 6 of the larger pin sizes (which seem to fit the Stax jack nicely), but didn't know if there was another connector housing which normally has the pin-base (the part that the pins sit in, not sure the proper term) sitting flush with the front, rather than inset.
I hope to someday be a part of the question-answering community here on head-fi DIY, but for the moment, I will do my best not to repeat questions!
Best,
OnyxOcelot