Wow busy day, spent the entirety of it working on this 45 amp. The amp is done enough to show some pictures, but first I am going to tell you what I did.
Last night I rewired the input sockets for 5687 to run on AC while I wait for heater regulator parts / PCBs, so that was done fortunately.
Next I wired up the impedance switch that will be on the front panel. Again, the transformers are tapped for 300ohm, 120ohm, and 32ohm.
Here is the wired switch. It is a three-position toggle, up (300ohm), middle (120ohm), down (32ohm).
Next I put some feet on the bottom panel, but I'm not going to show that because it's boring.
Okay, here was the real doozy...
For the original build and prototype, I used the Hammond 167 series transformers for the filament supply. What was not obvious during the prototype and blatantly obvious after building the amp is that these transformers SUCK!!!
Up to this point I have always used Hammond 166 or 266 open bracket dual bobbin transformers for dedicated filament supplies. The 167 series is fully enclosed rather than open bracket. I though "well, fully closed looks better, I wonder if I can get away with leaving them unshielded for the black transformer swag". I quickly learned that was a mistake, as these transformers emit a massive magnetic field audible even with shielding and have horrendous primary-to-secondary coupling. Every bit of mains noise was coupled into the filament supply - noise from my PC (squeeky sounds while moving the mouse), noise from every light dimmer in my house, everything. I actually opened one up afterward thinking perhaps that I had been duped and they weren't really dual bobbin as advertised. They appear to be, but regardless, the coupling and magnetic field were a massive noise problem.
So I ordered an equivalent pair of 166 series open bracket transformers, which I know to be good, and went to work today to make the swap. This was a true joy to work on.
I had to remove the mains transformer as well, then tape everything up for protection including the output transformers, then go through the tedious process of marking everything up for drilling, then out to the garage for machining.
Here are the 166 series transformers in place before I affixed the shields. I had to trim a bit off of the ends of the brackets to fit the shields overtop.
Then put everything back together. Wooooh. Started working on this at around 7AM and just finished. But all of my noise woes are taken care of and the amp sounds great.
The amp isn't
completely done as I am running the 5487 on AC at the moment, but it is done enough for pics, will post some shortly.