Hi all! I'd like to share my creation with you guys.
A 4th order Linkwitz-Riley active 3-way crossover for IEMs. Now that’s a mouthful
It uses a fully analog active crossover, giving a much improved performance over passive “crossovers” normally found in IEMs, including steeper roll off into the cutoff region, no phase shifts and consistent filter performance regardless of load impedance. Of course the downside is having the extra bulk of the separate crossover housing (I used a Hammond 1455), but many folks use similar sized headphone amps anyway. Runs off a single Li-Ion battery, the battery life is somewhere around 60 hours. Very good filter performance together with low noise, low distortion make for a very well performing crossover unit.
The IEMs themselves contain a CI, DTEC & TWFK combo. It would be possible to use any combination of drivers, as long a custom cable with 4 conductors per earphone is used. The output of the crossover has two 4-pole 3.5mm connectors to get a total of 3 outputs and signal return per channel.
I posted a previous prototype here a long time ago, but this improvement has several changes, including an integrated usb dac, layout pcb layout improvement, better emphasis on component selection etc.
In my (arguably subjective) opinion the sound is fantastic, but I still wish test different combinations of BA drivers with it. I still have to work on my technique for making IEM shells.