Thanks for jumping in on that one, infinitesymphony. My trusty CRT (been hanging on to it for dear life for color fidelity in photo editing) is in its final death throes as I type this....looking at ghosted characters all day yesterday had my eyes burned out. New NEC 22" LCD to arrive today, I hope!
I could swear that last year, when I used mine "fresh from the package", even if I forced the sample rate to 96k by running an SRC plug-in in Foobar (or manually setting it there via the E-MU control panel) before disconnecting it from my PC, the 0404 USB would quickly sync to a 44.1k signal without any problem--or would just require a power cycle with a 44.1k signal present on either the coax or optical input.
Over the past year, I have evaluated a couple of beta drivers that involved firmware updates. A couple of days ago, I realized that I never checked the digital outs on my SA8001 to see if they worked. I found that if I set the sample rate to anything other than 44.1k, then disconnected the USB connection, the 0404 USB wouldn't sync on either coax or optical. The only way to get it to sync was to go into the E-MU Control Panel and set the sample rate to 44.1k before disconnecting it.....as, it seems, E-MU always suggested would be the case.
Maybe that's the reason for the change to the firmware that you mentioned elsewhere--that they presumed automatically reverting to 44.1k would prevent most issues with re-syncing to an external source? But I took it from your post that the change only applied to the 176.4k and 192k rates (as if many folks would have used those at this point, anyway?)
Also.....there is a new driver package that includes support for all E-MU USB interfaces, including the new Tracker Pro. Once I get my desktop straightened out, I will download that and see if there is any firmware update in that one and evaluate its impact on external sync. Don't want to be in the middle of an install and have the monitor finally go completely dead!
I don't want to put the new driver pack on my notebook quite yet.....I want to leave that one "as is" until after the Chicago meet on Saturday!