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I already send an email to them with those pictures. Extreme temperature? How about 30 degree C different? Just came back from Thailand last week. While here in sendai is subzero but Thailand is above 30 C.
I suspect this may be because of the sub-zero temperatures in Sendai.
FitEar are unusual in that they fill their CIEMs with acrylic, rendering them 'solid'. This means that they will not be able to expand and contract as easily as a hollow acrylic, because there is so much 'depth' of acrylic. Thus, the outer surface may be exposed to subzero temperatures, making the surface contract relatively quickly, whilst the deeper portions of the acrylic will be somewhat insulated from the cold. Therefore, there will be a difference in the amount of contraction, and in circumstances where they are exposed to sudden extremes of temperature (i.e. when you leave your home and go outside), it is possible for the acrylic material to experience distress.
I don't know for certain, but I am guessing that FitEar make their CIEMs in exactly the same way as all the other CIEM vendors - i.e. make a
hollow acrylic shell, and then fill it with components.
Only then (I am guessing) do FitEar go back and pour in more acrylic, to yield a 'solid' CIEM. The reason I say this is because it implies that there would be 2 seperate curing processes, and if this is true, it would further explain why you could be seeing cracks
inside your CIEM, which do not go all the way to the outer surface.
As far as your cable plug cracking, too, well, again, it is solid plastic and so exposure to rapid extremes of temperature could also explain it cracking, just like the CIEM.
I'm sorry you've experienced this disappointment, but I wouldn't be too quick to feel badly about FitEar. Unless there is actually a fault with their acrylic material (which is possible, but
unlikely, unless it is past it's shelf life / use-by date, or if it has been exposed to UV light and poured back into the container - (e.g. see 04:57 in following video clip) on
too many occasions.
, then it is possibly something unavoidable in situations where the CIEMs are exposed to rapid extremes of temperature.
....or it could just be that you're brutal with the way you handle your CIEMs
.