OK, I've completed the task of transplanting the drivers into the new cups and have them playing at this time. I built a cable with 2.5mm connectors this past weekend, so I was all ready for this day.
I'll take you through a series of pictures showing a bit more detail on the insides of the HE-560 cups vs. the HE-500 cups. In my case, I have a pretty tight fit with the drivers -- and virtually no gap has been created that would impact anything -- even visually.
Here's how the installation appears on the HE-500 cups and the black ring is flush.
Here's how the completed installation appears on the HE-560 cups. Quite flat and almost flush, with just a slight lip.
The "pesky" ring that's included on the inside of the HE-560 cups. The ring is just set loose into the cup, so it can easily be removed.
The HE-500 cups don't have a metal ring or spacer on the outer cups. Just the molded plastic with the screw holes. After removing the metal ring, this is virtually how the HE-560 appears.
Inside view of the HE-560 cups. Molded plastic exposed as well as the screw holes. Also, you can see the 2.5mm female connector.
Another picture of the 2.5mm female connector on the inside of the HE-560 cups. This picture also shows how the ring as it is set in place in the driver cups before I removed it and set it aside.
It took me just a little over an hour to complete the swap. Desoldering the old wires, checking the polarity, removing the old drivers, soldering the new wires, installing the drivers in the new cups, installing the headband and then finally testing. Also, some time was consumed with capturing some photos of the items I've shared above.
Was it worth it? I think so. The newer headband is quite a bit more comfortable. The cup switch is nice if one wants the woodgrain touch. The sound isn't different - or doesn't seem to be from what my ears can tell. It's quite enjoyable. The HE-500 driver is still a heavier driver since it has magnets on both sides - where the HE-400S, 400I, 560 as well as the HE-4 have only the magnet structure on one side of the driver which means slightly less weight.
I'll be heading to the Nashville meet this weekend. I'm looking forward to finally hearing a pair of HE-560 headphones as I haven't heard them yet.