How do you get both tubes down into a universal canal that is so small?
Here is PART 1 of my current method of making universals.
Material:
Investment
Blue Dreve Fotoplast
Glycerin
99% isopropyl alcohol
With my current light, 365nm it takes approximately 1min 40sec for the blue Fotoplast to cure at an ideal thickness.
After initial cure I pour out the excess and cure for another 1min 40sec.
From there I pop the seal and pull it out of the investment.
It goes straight into glycerin, so it's surrounded and filled, back under UV light for 8minutes to cure the inhibition layer inside the shell.
I pull it from the glycerin, drain, and put it into the 99% isopropyl alcohol. I'll swirl it around and use a small nylon brush to clean the inside and exterior of the shell. I work it in the alcohol until I am sure all the glycerin has been flushed from the inside.
I shake out the excess and trim so it's ready for next steps.
Below pic is straight out of the investment.
Below is trimmed and cleaned up a bit
From here I'll do a good clean on it to get the dust out......(Bonus Tip - I'll take a blow dryer and heat up the inside to dry-up the alchol and then wipe inside with a que-tip, this will give you the smooth glass like interior that everyone envy's.)
If you do not heat up the inside and you try to wipe it out you'll get smeer marks.
After that I buff the shell to get the smooth glass like surface. I usually only spend a few minutes here because I complete a thourough buffing once it is fully assembled.
Below is a pic of the buffed shell, all left is to drill hole for my mmcx female jack. (I do this after I buff so the buffing compound doesn't get stuck on the inside of the drilled hole, again just my method.)
Below is the steps listed above in order, this is also the method I use when making custom shells just slightly modified.
Method:
1. Place investment into uv chamber, expose to uv for 1min 40sec (for clear I expose for 1min 30 sec, please note that my machine has to kick the lights on so deduct 3-4 seconds for my machine to engage all the lights.)
2. Dump excess, re-expose for 1min 40sec.
3. Place into glycerin bath, expose for 8min.
4. Remove and place into isopropyl alcohol, work until all glycerin is removed.
5. Trim and smith any areas. I drill out the spout so it's wide open, I use a dremel tip.
6. Rinse again in alcohol, with blow dryer heat interior of the shell until its dry (there may be small spots, but will wipe out beautifully) wipe out with cotton swab/ que-tip.
7. Buff the shell to prep for assembly.
From here I will drill the hole for the mmcx female connector, assembly so my tubes are out of the spout. I will show this process in PART 2 so stay tuned. I hope this helps!!