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Originally Posted by metube /img/forum/go_quote.gif
tooling charges as in drilling the solder holes and cutting up the boards right?...I have a dremel so I dont mind doing that stuff on my own... If anyone has any recommendations on a fabricator considering ill be doing that type of stuff on my own let me know.
That why I figured I could get a few different designs on a board and then cut it up myself. Thanks for the replies so far though
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It sounds to me you don't really know what a board fabrication house does. You send them the Gerber files that you generate with your PCB design CAD program (or whatever format they accept), and they ship you pre-cut boards that have traces etched, holes drilled, and in most cases with soldermask and silkscreening too. You don't do any drilling or cutting yourself.
The per-board cost of professional fabrication depends on several factors:
1. Quantity of boards ordered - the more you buy, the cheaper each board gets
2. Turnaround time desired - the faster you want them, the costlier
3. Size of board
4. Number of holes
5. Number of layers, and whether soldermask and silkscreening is required, and on one side only or both sides.
6. Whether there are extra small trace spacing/clearance requirements, or hole sizes
7. Any special features (heavy duty copper, special board material, thickness or color, etc)
8. Whether testing should be done on each board
9. The board house you choose - some are more expensive than others, but going with the cheapest is not usually good economy due to quality concerns
The tooling charge is a fixed cost that board houses charge
on top of the per board cost to get everything set up for manufacturing, regardless of quantity. This could be $100 or more.
To put MisterX's post in perspective, here is a concrete example. If I were to order just one β22 amp board (which has two 2oz copper layers, soldermask on both sides, silkscreen on top side only, about 300 holes, no testing or any other special requirements) the per-board cost would be $31 for a 2-week turnaround. Actually, it would cost $155 because there is a 5-board minimum. Add the $100 tooling cost, and the total becomes $255, not including shipping.
I buy β22 boards in quantity, so that I could offer them at $12 each. You can see why it doesn't really make sense to design your own board and have it fab'ed professionally if you just want one or two boards.