Biocellulose as a diaphragm material
Jul 15, 2003 at 12:38 PM Thread Starter Post #1 of 12

bakhtiar

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Many of us here, knew that Sony MDR-R10, CD3000, CD1700,... use biocellulose as diaphragm. But not many of us knew how this biocellulose produced.

Today, I would like to share few important infos about biocellulose which I read from Japan's Audio Society journal. Although the article is focused on material used for speaker's diaphragms, but it still relevant to this topic. I wrote this translation in LaTeX, and converted to html and text before pasting it here. I am sorry if, my english used here is not so good, but I hope everyone here understand what I want to say
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Biocellulose material as diaphragm

Abstract
This is a translation of an excerpt from articles which appeared in JAS (Japan Audio Society) Journal 1991 vol 21 no.2 (February 1991). I am not responsible for any misinformation due to this translation.
Mohammad Bahathir Hashim < bakhtiar@softhome.net >

1 What is biocellulose?

Biocellulose is a cellulose produced by bacteria. Sony and co-operation with Anjinomoto; use aceto bacteria to produce cellulose fibers. Actually, there was report or research about the cellulose production by bacteria in 1886. But at that time, there was no way to study the kinetic research of the cellulose. These cellulose is same like cellulose which produced by plants, but the shape and physical specifications is different, and have a very good sound characteristic.

2 The production of cellulose

Bacteria is cultured in culture fluid with belows ingredients.

Quote:



The acidities of the mixture maintained to pH 5.0 by using hydrochloric acid
and natrium hydroxide.

The bacteria produces 0.02 - 0.05 mm of amorphous fiber which called fibroid.
After few generations of reproductions/splits, it produces unique net/cloth
like structure of fibroid. The comparison of physical characteristic between
biocellulose and pulp shown below.

Quote:



3 Biocellulose sound characteristics

Since the structure of the biocellulose sheet is different from pulp/paper, sound characteristics also different. The biggest different is how to construct or form to be a speaker's diaphragms. Normal paper cone have to went to several processes before it can be shaped. Biocellulose film however, can be form directly to the shape, without much effort and processes.

Physical characteristics comparison between processed biocellulose and other materials.
Quote:



As we can see here, biocellulose have a very high internal loss and Young's coefficient; like paper, but can transmit sound as fast as aluminium, which is near ideal sound characteristic for the speaker's diaphragm.

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p/s
I wish I could paste pictures here, but the copyrights ......
 
Jul 15, 2003 at 12:44 PM Post #2 of 12
Great information. I am curious to read this article and some further information on this process. I'd love to catch a glimpse of the pics. Any way I could order the journal? Single copy?
 
Jul 15, 2003 at 12:50 PM Post #3 of 12
JAS Journal is distributed among the JAS members only, ie, you have to a member before you can get/recieve the copy. Ok, I try what I can do, but not today...
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Jul 15, 2003 at 1:10 PM Post #4 of 12
Thanks bakhtiar for posting that fascinating article. I was always curious whether or not the biocellulose diaghram was actually organic. How do you CD3000 owners feel that yeast bacteria is responsible for your headphones?
 
Jul 15, 2003 at 3:27 PM Post #5 of 12
Thanks a lot, bakhtiar! Very interesting information!

Now can anybody explain the units used in the table below [tan d / E (Gpa) / r (kg ·m-3) / C (m ·s-1)] ?

Quote:



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Jul 15, 2003 at 3:58 PM Post #6 of 12
tan d : mechanical loss factor, measure of the internal damping (d should be a greek "delta")
E : Young's modulus, measure of the elasticity
r: the density (greek "rho")
c: speed of sound
 
Jul 15, 2003 at 4:31 PM Post #7 of 12
Thanks, Peter!

So the biocellulose used for a speaker/headphone membrane has:

- virtually the same internal damping as paper and at the same time the 14-fold damping compared to aluminium

- almost half the stiffness of aluminium

- a specific weight of less than half of aluminium

- the same internal sound speed (well, I guess this must be related to a certain thickness, thus absolute elasticity)

This looks indeed like a very capable material for the use in sound transducers.

peacesign.gif
 
Jul 16, 2003 at 2:43 AM Post #8 of 12
Hello,

I have scanned relevant page, and few pictures from the journal.

301203-bacteria.jpeg

This is how it looks like under microscope.

301203-bacteria1.jpeg

To make it clearer, this sketch shows, the bacteria and the fibroid or cellulose fiber

301203-jas33.jpeg

In this page you can see cross cut of the biocellulose sheets under SEM (Scanning Electron Microscope). The length of the guage (double arrow line) is 37.5 micron. Each sheet thickness is about 1 micron.

I hope someone who can read Japanese and translate this page better than me
smily_headphones1.gif


301203-diaphragm.jpeg

The first picture shows the cultured biocellulose gel. Then it formed to the shape of the tweeter's diaphragm. The tweeter membrane is so thin and almost transparent. Sony use this biocellulose diaphragm in tweeter and super tweeter for A series speaker systems "La Voce". ((SS-A7, SS-A5, SS-A3)

I hope everybody find this informations useful.

All the pictures and page contents are belong to Japan Audio Society.

--Hosting image changed.
 
Jul 16, 2003 at 2:57 AM Post #10 of 12
Quote:

but C is the speed of light no doubt!


In physic/math, A,B,C,a,b,c, is just a variable. It can be mean anything.

Actually this C (speed of longitudinal wave transmission) came from this formula

C= sqrt(E/r)

E=Young's modulo
r=(rho), density.
 
Jul 16, 2003 at 4:29 AM Post #11 of 12
Wouldn't it be easier to just use human skin?
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Jul 16, 2003 at 12:33 PM Post #12 of 12
Thanks bakhtiar so much for this very entertaining and informative moring read! It gives me a whole new appreciation for what this material is. I always assumed it was a fancy name for Paper. Great pics too!

As I sit here listening to my CD3Ks...I can practically feel that biocellulose bacteria colony growing and expanding towards my ear pads.
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"First the drivers...then the entire EARTH! ...all your ears will be assimilated."
Sony Borg Commander
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