Hi Joe,
Thank you for your compliments. (But, I am a SHE...)
Please do not assume that because that day when I listened to Nik's preamp before it went to him I HAPPENED to pick up the Sony 'phones, that we do not have more headphones kicking about. That happened to be the pair Martin was using on his bench that day. Then as it turns out, they had similar published specs to what Nik was using, so it made comparisons make sense as far as what is Nik hearing? OK what are we hearing? The same thing!
We do also have Grado's (Hutch has the second pair Joe ever built.) We also have some 600 ohm AKG's. We test all our mics upstairs on some cool ol' Stax's, and the Sennheisers... we should have them but there was a mixup during the NAMM show... I have been meaning to buy a coupla pair o' those after they loaned 'em to us for NAMM. Got some Etymotics too. I mostly use them on my H-D or while travelling. (I love those!) So yeah, we are into the popular 'phones... the Sony's are the best for listening to noise as they are the most efficient ones of the bunch we have.
We also have a 20dB gain block on each test bench (which drive 0.300V sensitive 50w amps driving 94dB efficient speakers) to really get a huge microscope, as it were, on hearing noise through the bench speaker setups (or through headphones.) When they had the preamp running through that setup, even the deaf could hear the hum!
But listening isn't everything either. There was a spike on the distortion trace off the analizer. But it was very faint. Easy to miss in routine test. But we should have taken better notice of it and explored it... years ago.
When I am working on new designs I do rely on relative measurements, relative to other things we build, relative to our Audio precision machines and Sound Tech machines. Measurements, when understood and qualified are very useful. I didn't take the time to post all the reference levels at what frequency, bandwidth, etc etc etc that one should do when stating measurements but suffice to say, we have a good handle on proper measurement techniques and how to interpret what we see and what that all means to us. (It doesn't mean that we are always and every day on the lookout for a certain problem, though. We're just human just like the rest of youze.)
I then use the overkill extra 20dB gain stage driving both speakers and headphones to search for noise. Then of course you have to keep all things in balance. What do you see? How do you interpret the numbers? What do you hear? And then, is it workable in real life or can we do better?
Case in point was this situation: that preamp was a follow on model based off an older design we had been building since 1996. Because "it had always been that way" since the old regime, and because NOBODY ever complained that the noise floor was unacceptable, it just wasn't a real life problem for us or anybody, except finally, Nik.
But now we know it was... and the exciting challenge was to find the cause and solve it. Constructive criticism helps us always improve. So again, thanks, Nik. And the best to you, Joe.