Novar Spud : : A DIY Sweep Tube Headphone (and Speaker) Amp
Oct 21, 2013 at 1:58 AM Thread Starter Post #1 of 4

tomchr

Member of the Trade: Neurochrome : : Audio
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Folks,
 
The goal of this project is to provide an amplifier with high performance that can be built by a relative beginner on a beginner budget while also provide options for experimentation for the more advanced builders. The build budget starts just shy of $200 (not including chassis). 
 

 
This amplifier supports three tubes: 6GF7A, 6KY8, and 6LR8. With some creative wiring the 6LU8 may be used as well. The 6LU8 is the 12-pin Compactron version of the 9-pin Novar 6LR8 tube.
For headphone use, the 6GF7A is an obvious candidate. It provides a bit over 2 W into an 8 Ω load (so a 4 V RMS swing). Into a 300 Ω headphone, this is about 50~60 mW. Plenty loud... The 6GF7A is a dual dissimilar triode tube. It contains a small signal input tube and a power triode. I really like the sweet triode sound from this tube. It doesn't quite have the power needed to drive my 85 dB/W/m efficient speakers, but for headphone use, it's a rockin' tube.
When driving speakers, I use the 6LR8 in triode mode. In this configuration, the amp provides 4.7 W into 8 Ω (6 V RMS swing). This would translate to 125 mW into 300 Ω headphones. Probably enough to blow the headphones off your head.... :) Above shows the amp with the 6LR8 tubes.
 
The schematic for one channel is shown below.
 

 
And the power supply:

 
To make life a bit easier for DIY builders, I do offer PCBs for sale on my website.
I hope it's OK to post this in the DIY forum. It's not like I'm getting rich and famous doing this... The board sales fund the development of new circuits. It's a self-sustaining hobby more than a business. My boards also make it much easier for the relative beginner to achieve success assembling their own amplifier.
 
The board measures 3.8 x 5.8 inches (97 x 147 mm) and is optimized for signal integrity (low hum, low noise, etc.). It's professionally fabricated on FR-4 fiberglass material. It features plated trough holes, solder mask, and silk screen.
 

 
Thanks,
 
~Tom
 
Oct 21, 2013 at 1:07 PM Post #3 of 4
The board provides options for using either Ultra-Linear (UL) or Triode connection on the output tube. That's accomplished by a wire link option (OPT1).
On the input stage, you have the options of using resistive bias, resistive bias with local feedback, and LED basing. So you have options... :)
 
With the 6LR8 tubes, I get up to 4.6 W out in triode mode. Nearly 6 W in UL mode. The difference between 4.6 and 6 W is negligible (seriously, 2.6 dB is "a little bit louder" not "much louder"). I really enjoy the triode sound so I use triode strapped 6LR8s. 
 
In this design, the heaters need to be elevated to avoid violating the Vhk spec of the tubes. That's accomplished by the HTR_BIAS point and a couple of resistors. Pretty standard fare in the tube world.
 
I have a lot more circuit description on my Novar Spud page. Even more circuit description and information comes in the design document that accompanies the board.
 
~Tom
 

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