Quote:
Originally Posted by peterpan188
Umm, I am sorry that I didn't quite understand what you mean by "tap". Never really done any sort of hand tools work before.
I found some 4-40 screws from McMaster-Carr, 90275A113 and 90760A005, do they look good.
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To "tap" means to make female threads in a hole. What Neil is referring to is that the Hammond cases come with 6-32
self-tapping screws. Self-tapping screws use a coarse thread with a low pitch (small number of threads per inch). For instance, instead of "32", it might be "10".
The advantage to self tapping screws is that you don't need a tap - a special tool that cuts the threads in the hole for the proper screw, such as the 6-32. The disadvantage to self-tapping screws is that the threads are not as robust, and cross-threading is very easy. Often, self-tapping screw threads will not last more than a half-dozen times of screwing/unscrewing the screws - especially if the metal is Aluminum, as in the Hammond case.
There is no reason that tapped threads with standard screws can't last indefinitely. The tapping tool is actually not much different than a drill bit, and usually a numbered (specific odd size) drill bit is matched/included with a tap. These may not cost much more than a few dollars each in the sizes we're talking about (4-40, 6-32), especially if you go to some place like Harbor Freight.
Neil is also stating that if you use the self-tapping screws first, you've pretty much "screwed" up the holes for a regular tap. You would have to go to the next larger sized tap, but by that time, there wouldn't be enough metal left around the hole to hold the threads.
I hope that helped, rather than confused things for you.