Hey Joe,
The cards were, I believe, formatted wth ExFAT which should be supported with firmware 2.5, right?
On the first failed card - the X5 crashed/rebooted during a write operation - I had it connected via USB and was copying files over. When I turned it on again the card was shot. (see symptoms below) For the second card - last copy operation was with the player connected via USB but nothing seemed unusual.
In both cases everything seemed fine but when I went to playback newly added music - not only was the new music not there but any folder I had been adding files to was shot. For example, I was adding "The Wall" to the Pink Floyd folder that already had a number of albums. After rebooting the pink floyd folder was there but _all_ of the subfolders, including pre-existing ones, were gone. Any attempt to write files to the card would seem to work (progress indicator showed, OS didn't report any errors) but then looking at the file system the files were not there.
The first corrupted card went back to Amazon The second one is pretty well dead. In an attempt to revive it I downloaded a low level format tool and have gotten it formatted to "RAW" but trying to actually put a file system on it fails in Windows, Mac, and the X5.
I am giving it one more try - I have one an SD card that I am loading today - I formatted in the player and connected to a backup Windows machine that I have. Windows is showing it as FAT32. I am copying the music over again. I'll hope this works but it's been a very frustrating experience.
Any advice or information would be most welcome. I love the player but this issue is killing me.
Thanks,
Joe