...been away from civilization for a bit...
Pinkfloyd4ever – great links; thanks for bringing these into this.
On tip selection, I’m afraid I’m not much help. I ground a medium tip into a pseudo-hoof with a sharp ‘V’ on the other side (pointy bit out). I polished with a ScotchBrite pad and a fingernail buffer. After that, I plated the tip with a bit of
Cool-Amp silver plating polish (though I suspect that didn’t help a bit and was most likely alloyed and melted away in the first few minutes). I haven’t yet plated with anything out of the platinum metals group yet and didn’t see a need to; my tip has been burning strong for the last year and a half with fair usage.
Oh, yeah, for my soldering station, I have the Rat-Shack 15W/30W special, ScotchBrite No-Scratch sponge with a bunch of holes punched out in a pretty pattern on one side, and a $12 helping hands set from eBay - works great. I spend about eight-ish to twenty-ish hours a month rebuilding circuit boards from medium-voltage electronic relays, motor starting relays, and variable frequency drives with this set-up. So, I don’t spend my full waking hours in rosin fumes and haven’t really needed a full professional station, but my set-up sees a fair bit of use.
For surface mount goodies, I squirt a wee bit of the Kester 1544 all over the pads, position the part and hold it with fine tip tweezers. I have a couple inches of Cardas solder jammed into my sponge and use this to grab a bead from after cleaning the tip. After that, I just wipe the bead across the item. Excess on the end or nearby pads can be cleaned up with copper wick. For through-hole stuff, the ‘V’ back side works just as it did before I mutilated the tip.