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I think we listen to vastly different volumes! I've never had trouble with volume with the DT880. What OS are you using? As for 'sounding' better, it is just a matter of which amp has more disotortion. The D4 sounds amazing, but if you don't like the neutral signature, another, less neutral amp might do the trick.
For most tracks and most of the times, the D4 can get the DT880s MORE than loud enough. But occasionally, it's not enough, and that pisses me off, rendering certain songs basically unplayable IMO with the combo. I'm using windows, and I have the 2.2k mod on the D4 to prevent further distortion/clipping from the DAC portion when taking the volume control in the OS to the max.
As far as distortion, if you up the volume on the D4 with the stock buffers installed, even on 9V, you get a lot of audible distortion before you max out the knob. On 5V it's even worse. Without the buffers, the 5V distortion point moves to roughly where the 9V with buffers used to be, and the 9V moves to nearly the max volume. If you are referring to tube amps introducing distortion, then I guess that's just a personal tube vs SS preference.
I guess we just have different musical preferences overall. I like the DT880/600s better on my MKIII, EF1, and even bravo v2 as compared to the D4 for the much bigger sound stage and fuller, more powerful sound, which is particularly noticeable in the bass area where impact nearly doubles to my ears, and overall presence of the bass sounds more natural to me.
To each their own though. I'm not trying to knock the D4. I think it's a great little unit, just not well suited as the primary amp for 600 ohm headphones, in my personal opinion based on my listening experiences.