Amfiton TDS-15 Transplant
A good friend in Belarus knew I was looking for some vintage Russian headphones so he sent me a set of TDS-15. One side of the headband connector was cracked. The copper wires had become brittle and were corroded green. I was not able to repair the headband so, what to do? Last year, lee perry told me about the open back Takstar headphones from China. He said they might work as a foster fone so I bought a pair. Their sound was weird with strong bass, thin mids, and hot treble. I put them away until a couple of weeks ago.
Looks like a Huge open back but the opening is only 23 mm in diameter and 1/4 of that is covered by the badge.

Trim and Grill removed from cup. Each has 4 tabs that fit in The open backs are only 23.2 mm diameter.
cups' slots. They pop right out.

Maximum diameter from diagonal cup screw compartments. I used a Dremel diamond cutting wheel to cut out this 64 x 44 mm
section of the cup floor for much larger open backs.

Before and After enlarging the Takstar's open backs. After. The cup slots for the Trim Ring and Grill are not affected.
Just look at all that reclaimed open back real estate!

TDS-15 driver diameter = 66 mm fits perfectly if the driver clamps (recessed about 1 mm) are aligned with the foster fone's cup
screw compartments. I
t's 12 mm in thickness. When placed in the Takstar cup, it rests on the cup inner curved rim that has the
slots for the grill and trim tabs. There is about 8 mm clearance between the driver and the grill and about 3 mm from the top of
the driver to the cup's top edge. Note the huge gaps above and below the driver.
It's time to do something about all that empty space. First, new baffles.

Takstar's "baffles" are actually retaining rings with a large opening for the drivers. They won't work in the transplant so I had to
make some new ones. I tried thin
sheet metal but it was too flimsy; it would have resonated like crazy. I bought a small sheet of 22 gage steel, made a template with the Takstar retaining rings and
cut out the ovals with an old rusty set of curved tin snips. The ovals would have been a bit neater using new, sharper tin snips. I used a Dremel metal cutting disk
to cut out the square for the driver opening. The TDS-15 driver opening is 40 x45 mm. I burned up a 3/32" drill bit in my Dremel drill press after only 2 screw holes.
Using a regular variable speed drill works best for drilling the baffle screw holes. The finished 22 gage steel baffles are light weight and extremely rigid.
O.K. The new baffles are ready. Now, gotta take up all that empty space around the driver. I used about 3 cotton balls for each cup. I teased them apart and pressed
them into
place with my X-acto knife. It was really handy for the narrow sides. I compressed the cotton very firmly all the way down, around, and between the driver
frame and cup. There's still about 3 mm open space between the baffle and driver. I took care of that by making a gasket with Michaels' closed cell foam. The
driver is held in place by friction.
Up next, damping and tuning trials. I tried a lot of materials in various combinations and configurations. Here's what I settled on:

18 mm thin card stock disk over back of the driver held on
with thin strips of double sided tape. 1 x 5 x 6 cm Natural
Absorbent Cotton in the cup floor and grill cup = 0.5 grams and very fluffy; not densely packed. Paxmate surrounds
the cotton mounted on the cup floor. The driver frame sits on the Paxmate which de-couples the driver from the cup
and may offer some degree of acoustic damping.
This is the stock TDS-15 thin but dense felt. Each driver has 2 layers. An "earring" of Paxmate
surrounds the ear side of the
driver to reduce reflections and provide support for the pads.
Fisher FA-003 pads fit perfectly and are ultra comfortable. I think they sound better taped on rather than using their flaps.
Double-sided tape works well. An easy
method is to buy a 3 x 3 feet sheet at the art store, use the baffle retaining ring as a
template, and cut out a ring the exact size needed.
This TDS-15 to Takstar Transplant (T3) and mod sounds really good. It has more bass and more treble than my 2 sets of
stock TDS-15's and the mids are just as clear.
Cost breakdown:
$00.00 TDS-15 (favor exchange)
50.00 Takstar Foster Fone
28.00 FA-003 pads
5.00 22 gage steel