WOAH Did that PPA just smoke?
Nov 30, 2005 at 1:34 AM Thread Starter Post #1 of 12

dhp

(formerly known as DieInAFire)
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I'm posting on behalf of a friend (I'm helping him build his amp..) I have his PPA board so I can troubleshoot it here.. the problem is this.
Yesterday his PPA powered up fine, no problems at all and he wired up panel components.. Took the PPA home, today worked on it again... realized he forgot to adjust the buffer bias.
While adjusting buffer bias he shorts output resistor to one of the legs on Q33 (output transistor).. We dont notice and scratch our heads wondering why meter reads OL. I touch the top of the TO-92 and it's HOT.. burn-like warmth and I start to smell solder so we turn it off and desolder the TO-92s from the left channel..

Thinking that we could adjust the bias on the other two, we power up the amp again, this time TO-92s arnt hot, but the R-23 burns a hole through itself and we quickly shut off the PPA and call it a day.. my question is this

Why would the R-23 burn? It's rated for 1/4 watt at 2.2 ohms so that's 1/4=I^2*R. so I^2 = 1/8 amp. so that resistor would have to pass about .35 amps through when the Q-23 can only output 50 mA... whats going on here?

Oh and we get to replace the entirety of ground/left/right buffers.. just to be safe =p
 
Nov 30, 2005 at 2:11 AM Post #2 of 12
Nov 30, 2005 at 7:36 AM Post #3 of 12
The TLEs dont power the buffers right? (IIRC tangent's schems show only HV+ and HV- powering the buffers) So replacing the entirety of To-92s should work.. anyone confirm?
 
Nov 30, 2005 at 1:24 PM Post #4 of 12
Quote:

Originally Posted by DieInAFire
I'm posting on behalf of a friend (I'm helping him build his amp..) I have his PPA board so I can troubleshoot it here..


Sure you are
wink.gif
. Don't be afraid to join team smoking resistors - all the cool kids are doing it. With your user name you're a natural.

Quote:

Originally Posted by DieInAFire
Oh and we get to replace the entirety of ground/left/right buffers.. just to be safe =p


I wouldn't, not until each of those torched their own resistors. It's not fun replacing all of the components, trust me. Just replace the parts that I list in the thread that en480c4 linked to on the affected channel and that should do it.

Good luck, I hope you've got a desoldering pump.

Nate
 
Nov 30, 2005 at 5:17 PM Post #5 of 12
Quote:

Originally Posted by n_maher
Sure you are
wink.gif
. Don't be afraid to join team smoking resistors - all the cool kids are doing it. With your user name you're a natural.

I wouldn't, not until each of those torched their own resistors. It's not fun replacing all of the components, trust me. Just replace the parts that I list in the thread that en480c4 linked to on the affected channel and that should do it.

Good luck, I hope you've got a desoldering pump.

Nate



Replacing all of the transistors is definitely not fun. I've done it before. In fact, saying it's not fun makes it sound like it's way more fun than it actually is.

Cheers,
Clutz
 
Nov 30, 2005 at 8:11 PM Post #6 of 12
Just gonna go ahead and recommend that y'all familiarize yourselves with the solution to the "oops my probe slipped" problem:

http://www.allelectronics.com/cgi-bi...-BR&type=store

J-hook probes.

Use 'em.

Even better, design boards that have through-hole plated test points away from the components that can accept the little loops the hooks are designed to clip onto, or at the very least a plated hole to jam the end of the probe into.
 
Nov 30, 2005 at 9:49 PM Post #7 of 12
Quote:

Originally Posted by ericj
Even better, design boards that have through-hole plated test points away from the components that can accept the little loops the hooks are designed to clip onto, or at the very least a plated hole to jam the end of the probe into.


I challenge you to find the "spare" room on the PPA board for test points. Have a look , there isn't any.

Nate
 
Dec 1, 2005 at 1:50 AM Post #8 of 12
Quote:

Originally Posted by n_maher
I challenge you to find the "spare" room on the PPA board for test points. Have a look , there isn't any.

Nate



yep
frown.gif

On the other hand, i can safely say I have smelt the smell of Vishay/Dale Smoke. (Alliteration
wink.gif
)
 
Dec 1, 2005 at 5:33 AM Post #9 of 12
Quote:

Originally Posted by n_maher
I challenge you to find the "spare" room on the PPA board for test points.


Indeed. In fact, I wanted to put them in from the start, but we never found the space for it.
 
Dec 1, 2005 at 7:16 AM Post #10 of 12
tangent.. how about adding this extra peice of advice .. I've found this helpful (after I watched DieInAFire fry both signal channels, and fry R23 on left ... gawd those RN55s smell _awful_). there are two holes in the output pad .. (that arnt connected to resitors). Wire up a wire to the unused hole (ie not connected to output.) use an alligator clip to that one.. now you only have to worry about one side rather than both sides.. win!
 
Dec 1, 2005 at 2:22 PM Post #11 of 12
Quote:

Originally Posted by ATAT
tangent.. how about adding this extra peice of advice ..


I don't mean to sound like a wiseguy but I think part of the assumption is that if you're willing to take on a project like the PPA you're smart enough to figure this out own your own. Also, you can measure from the bottom of the board where there's less likelyhood of slipping and turning the PPA into a signal flare.

For the record, the transistor replacement only takes about an hour to do if you've got a decent desoldering pump.

Nate
 
Dec 2, 2005 at 3:55 AM Post #12 of 12
Quote:

Originally Posted by n_maher
I don't mean to sound like a wiseguy but I think part of the assumption is that if you're willing to take on a project like the PPA you're smart enough to figure this out own your own. Also, you can measure from the bottom of the board where there's less likelyhood of slipping and turning the PPA into a signal flare.

For the record, the transistor replacement only takes about an hour to do if you've got a decent desoldering pump.

Nate



yeah, took about 5 minutes to clear up the transistors for another transistor implant. And I did measure from the bottom of the board. My hand slipped anyways. It was tragic.
eek.gif
 

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