A Pic-By-Pic AKG k81DJ/k518 Recable Thread...
Mar 26, 2010 at 4:10 AM Thread Starter Post #1 of 5

cyberspyder

Caution! Incomplete trades.
Joined
Mar 2, 2007
Posts
1,993
Likes
24
L3000.gif


r00233062395965.jpg


r00233082410271.jpg


r00233092424560.jpg


r00233102442432.jpg


r00233142461572.jpg


r00233152475383.jpg


r00233162489237.jpg


r00233172502325.jpg


r00233202515524.jpg


Messy desk...

r00233212528836.jpg


Clean desk! Make sure you keep track of all the parts. Cleaning your desk off may not be a bad idea.

r00233232556207.jpg


r00233252569867.jpg


r00233272583111.jpg


r00233302596036.jpg


r00233312609352.jpg


r00233332635658.jpg


r00233352649430.jpg


r00233362662994.jpg


At this point....something smelled fishy. I tested the headphones again and found out one of the drivers doesn't work. Bummer! What does the typical DIYer do? Why take off an identical driver off his spare pair of cans and stick it in.

r00233402676566.jpg


I just heated up the driver portion with a hairdryer on high, as opposed to using a heat gun because I didn't want to melt the entire housing. The glue surrounding the driver (and potting it into the housing) became soft and pliable and I was able to pry the driver out of it.

r00233462703229.jpg


Cleaned off the old glue and reapplied hot glue to the new, working driver and stuck it back in, ensuring that all gaps were sealed by glue.

r00233442689468.jpg


r00233532761023.jpg


r00233512741795.jpg


Bill of Materials:

-Mogami Mini-quad (W2893)
-3/16" Nylon Multifilament
-Switchcraft HD35ABAU 3.5mm Plug
-1/2" 3:1 Dual-wall Adhesive Heatshrink
-Black Paracord Sheathing (just take the inner paracord strands out)
-Misc. Heatshrink (I believe I used 1/16" for the portion after the y-split, common 2:1 stuff *NOTE, not ALL 1/16" are made equal...some are slighly bigger than others. The TakeFiveAudio black 1/16" slides perfectly over the wires, whereas the red won't.*)
-Hot Glue
-*SMALL* Zip Ties (to create the strain relief within the cups)

I know...the y-split is still done with grooved pliers....I like it this way
smily_headphones1.gif
. Another recable done...slightly harder than the previous pair of Grado's.

Brendan
biggrin.gif
 
Jul 10, 2014 at 11:36 AM Post #5 of 5
The OP hasn't been on since late 2012 so it's unlikely that he'll update. But just yank off the pads and unscrew the cups and it's pretty straightforward from there. The rest is just a nice layout with sleeving and heatshrink.
 

Users who are viewing this thread

Back
Top