Quote:
Originally Posted by dsavitsk
Depends. If the values are the ones in the parts list you linked to (1.5, 47, and 100nF) these are really small caps and I would go with silver mica or polystyrene caps (people say that silver mica's are the most detailed, but can also be a bit bright). These are both generally higher quality than even film and foil, but are only available in very small values. If, however, your values are higher, then film and foil is a good choice. Keep in mind that while there are inexpensive film and foil caps (Dayton brand from partsexpress in the US or wima FKP) you should expect to pay anything from $20 to $200 per cap or even more for very high quality.
|
Silver-mica caps are currently available in up to 22nf aka .022uf aka 22000pf.
A bit on the huge side, almost an inch on a side and about a third of an inch thick. Won't fit in a mint tin standing up.
I used a pair on the high side of a modified linkwitz crossfeed and it sounds pretty good but i don't have another high-z crossfeed to compare it with. As soon as my .022uf polycarbonates arrive I'll make a micro-sized high-z linkwitz with all-polycarbonate caps and compare them side by side.
I bought the only two big mica caps that my local electronics store had, old stock from the 70's. I forget what i paid. It wasn't the $16.99/ea Mouser wants, probably a few bucks each. catch as catch can.
They also had funny looking punk-rocker-mohawk-orange Mallory PVC caps in that size but i have no clue how linear their frequency response is supposed to be. They had nothing to offer me in mylar, polypro, etc, for .022uf, which i found a little odd.
I've seen some ebay sellers boosting their mica caps as "rare" and stating that they're hard to make because mica is a mineral found in limited quantity.
Silver-mica caps are made of the same mineral as pearlite and vermiculite sold by the truckload for high temperature flame retardant insulation at pennies per cubic foot. It's just that so many other capacitor technologies have advanced to the point where the size and cost of silver-mica caps often isn't justified vs. a good quality monolythic or film cap where they're out of critical signal paths, so demand is way down.
They're still the gold standard of temperature stability but a lot of recent ceramics aint far off.
Polystyrene were made up to at least .33uf aka 330nf and i know this because i have a few hundred .33uf 100v epoxy-dipped radial caps that i bought from some dude on eBay for about $0.03/ea.
They make very nice input couplers but only just barely fit in a mint tin standing up with the bottom of the pcb insulated and the cap touching the lid. I haven't actually found another use for them, and i have, you know, a couple pounds of 'em. Want some?
Polystyrene fell from favor not due to no availability of polystyrene films as some people propose, but because of the ban on fluoridated hydrocarbons - e.g. freon - in manufacturing.
Factories that use wave soldering systems print the board with solder paste, place the components, solder the whole board in one pass, and then wash the board. They used to use fluoridated hydrocarbons to wash the boards.
They mostly switched to toluene when the fluoridated solvents were taken off the market, and toluene turns polystyrene caps into little puddles of sticky goo.
These days the shift from rosin flux to water soluble organic flux in mass-manufacturing has obviated the whole issue and polystyrene is making a small comeback.