Ok, my testing is done, and my cable is reassembled (mostly). But this week was a revelation on several fronts. By continued testing I keep proving myself wrong - first with silver, then with gauge size, and last week with the 2 x 20awg cable. So last week's testing has changed three things:
1. The 2 x 20awg conductor sounds great
2. More gold sounds great.
3. Larger gauges sound great.
Last week, it seems I was too hasty in my assessment of the 2 x 20awg cable. It was actually sounding pretty spectacular before I removed it for 12 x 28awg. Apparently 2 x 20 takes much longer to break in than 4 x 24 or 12 x 28 - at least 5 days. The bassy tone-cast was gone, replaced by something rich and spacious, while the bass was still deep and tight when needed. These observations seem consistent with the consensus online that large gauge solid core sounds great. The main drawback of this arrangement (and it is serious) is the stiffness of the cable, which is much worse than 4-24 or 12-28. But if you can live with the stiffness, the sound quality was excellent when broken in.
The next test was with 12 x 28 at 17awg, and later I also added 2 x 24awg to the mix, for a total of 16awg. This is a large gauge, but with better teflon tubing I was able to fit it in the same wrap as my 18awg (between a tight 1/4" or loose 3/8"). 12 x 28awg is much more labor-intensive than the other cables. Getting the fine wires to cooperate can be a nightmare, with tangling and kinking. I ended up having to tie 6ft segments of wire between two posts, before inserting them as one into teflon tubing. Was it worth it? Yes! The gold plating is not a gimmick. 12 x 28 has more gold surface area, and I heard it. It's the sound I've been looking for: big stage, fine detail, sweet tone, gentle, and real. Gold sounds natural - lifelike detail without an artificially boosted treble. Gold also gets the tonal detail (timbre) of each instrument dead-on. It used to be that strings would sound screetchy or synthetic sometimes. Now everything sounds exactly how it should - like you are there. On a side note, gold-plating probably also helps protect the underlying copper from oxidation over time. The thin, transparent enamel coating also helps (note that all these wires are practically litz, due to the enamel covering).
So I ended up with an effective 16awg cable, which is larger than I wanted. But contrary to my previous tests, the larger gauges do indeed sound better. As with my speakers, the sound quality continues to improve at larger and larger wire gauges, with diminishing returns. Break-in is the key. Previously, I was A/B testing the larger gauges without breaking them in. You won't hear much difference if you just A/B with a thicker new wire for a minute, but it's easy to notice after listening for longer periods on broken-in wire. The larger gauge sounds fuller and richer, has a bigger soundstage and sense of space, and more authoritative, better-controlled bass. At 16awg per conductor, the soundstage on the CD3000 is now about as large as I remember the HD800, maybe even slightly larger. In this larger space, sound images are also larger, with more detail per image. What I used to hear as a single orchestral brass section is now a patch of 5 or 6 separate instruments. I definitely prefer it, but it takes some time adjusting to the new scale. 16awg is my limit, though. No doubt 14awg will sound even slightly better, but the price will be a much thicker cable that looks and feels like a fat power cord.
With the natural detail of gold, and the better sound quality of the larger gauge, this week has been another big step toward transparency. With this update, I have more than a headphone. It's a refined musical instrument and plays like one. The sound is incredible. It's light years beyond the stock CD3000. All because of a micro-thin cable matched up with world class drivers. Those drivers can do so much more.
Next up are some mods to my headband, and the dreaded leatherwork. But first, I'm just gonna lay back and listen for a while. If you want to duplicate my wiring, here is the magic golden cable again, slightly modified:
Connector: Eidolic headphone connector 3.5mm gold-plated (I also have the 6.3mm now in for testing, and looking at XLR options)
Connector Leads: (3) 2.5 inch leads from the connector, each (4 x 24awg) + (7 x 28awg) gold-plated copper wire, effective 16awg (not an easy fit in 3.5mm, but doable)
Cable L+R (+): 2 x 6ft of (2 x 24awg) + (12 x 28awg) gold plated copper wire, effective 16awg
Cable Ground (-): 2 x 6ft of (5 x 24awg) + (4 x 28awg) gold plated copper wire, effective 16awg
Driver Leads: (4) 4 inch leads of 16awg solid silver (this is what I may have, not what I have yet. I'm reluctant to resolder the drivers. Yes, I will be drilling another hole for 2 exits, but leave most of the wiring intact incase I want to return).