Making PCBs
Oct 14, 2003 at 1:21 PM Post #2 of 17
I use toner transfer and heated/aerated etch. Touch up with a sharpie is needed. been working very well for a good while now.
 
Oct 14, 2003 at 5:12 PM Post #4 of 17
Quote:

Do you guys make PCBs using a pen and acid bath or machine ?


Simple boards I make with positive photo process. I found the toner transfer method to give very iffy results. Maybe my iron or laser printer just isn't suitable... (Anyone want my remaining toner transfer sheets?)

Complicated boards I send off for manufacturing.

Quote:

dont have the machine


Which machine?

Quote:

How long does say a relatively well made amp last ?


Assuming you don't abuse the amp, the component most likely to die first are the electrolytic caps. Their lifetime numbers are given in their datasheet. The number is given in thousands of hours, and it applies at the rated temperature. With every 10C drop in temperature, you can reasonably count on a doubling of the lifetime. So, given two caps, one rated for 1000 hours at 85C and another for 1000 hours at 105C, the latter should last 4x as long all else being equal. If you operate them both at room temperature (25C), the 85C one should last 64,000 hours, and the 100C one 256,000 hours.

Also, realize that this lifetime rating refers to how long the cap stays in spec. Beyond the rated lifetime, the cap doesn't just blow up, it may even stay in spec for much longer. All it means is, the cap could start to drop out of spec after that much time and the cap maker wouldn't be liable for shortened lifetime. Some specs don't matter as much as others. Often old electrolytics just start to drop in capacitance, which isn't a big problem in most systems.

The other components in standard solid-state amps are virtually eternal if they're run within their specs. You could imagine odd situations where the amp would last a long time but not "forever". For instance, some power supplies run the diode slightly out of spec during the brief instant of turn-on. Most of the time this isn't going to matter, but perhaps over time the diode might be stressed enough to suddenly stop working. The next question is, if one diode dies, does it take anything else down with it? Maybe yes, maybe no, depending on the system design.

Like with any other electrical appliance, turn it off when you aren't using it, keep it dust-free where practical, and don't abuse it.
 
Oct 14, 2003 at 6:02 PM Post #5 of 17
if you're only doing a few boards, it makes sense to use either of these services:

www.pcbexpress.com
www.apcircuits.com

I'm pretty sure you can get a free pcb layout program from apcircuits. Protel also offers a 30-day full-feature free evaluation of their product via their webpage.
 
Oct 14, 2003 at 10:40 PM Post #7 of 17
Thanks alot for the replies fellas/ladies they are great help
600smile.gif


I am surprised by the amount of info available online on making amps
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Oct 15, 2003 at 8:30 PM Post #8 of 17
i've used inkjet photo paper used in my laser printer for great results, much better than the blue transfer paper which you can buy. Have made at least 20 pcd's for guitar effects and cmoy amp, and only had one not work and that was my fault.
 
Oct 15, 2003 at 8:48 PM Post #9 of 17
Quote:

Originally posted by ginettaman
i've used inkjet photo paper used in my laser printer for great results, much better than the blue transfer paper which you can buy. Have made at least 20 pcd's for guitar effects and cmoy amp, and only had one not work and that was my fault.


That's what I've been doing, too. Works great.
But I have a friend who tried it with the same paper and model of printer, but a different iron, and results were sub-optimal.
 
Oct 15, 2003 at 8:51 PM Post #10 of 17
I've had great results with the glossy photo
paper also. One great thing about it is that
the gloss turns
to glue when heat is applied (at least the paper I use
does). This keeps the image from shifting around.
Very sharp results, even if I have to move
the iron around.
 
Oct 15, 2003 at 10:24 PM Post #11 of 17
Quote:

Originally posted by Voodoochile
That's what I've been doing, too. Works great.
But I have a friend who tried it with the same paper and model of printer, but a different iron, and results were sub-optimal.


I am interested in this. Have any good links that go into detail?
 
Oct 17, 2003 at 9:48 PM Post #13 of 17
I use a laser printer with Kodak transparency sheets (like the kind for overhead projectors). Then expose the pattern with a florescent lamp. --> develop --> etch board.
Laser printers will give a sharper image than inkjet but either will work fine.
 

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