I'm glad the diaphragm worked for you. If I remember correctly, you removed the rear side stock damping membrane from your drivers. Doing so "let's them Fly" uncontrolled with massive Boomy Bass Bloat, midrange muffling, and squashed treble. In my experience, trying to regain lost ground after this irreversible modification is a cluster FUBAR. I posted some mods that work pretty well in the first post of this thread and the Naked Driver Mod in the T50RP WOW thread.
I don't hear any effect with the stock ear side dust cover removed or left on. It's Ultra thin and very air permeable.
I've used the cotton pads, like the ones I used to cushion the diaphragm I sent you, successfully as damping material in the All Paxmate Lattice Mod and the Balsa Wood Lattice + Paxmate Lattice Mod. In each of these, I left a 35mm x 35mm "nest" (an opening in the lattice work) directly over the rear of the drivers. I cut the cotton pads to fit this space with good results.
3M Transpore Tape is perforated, clear plastic tape that allows for controlled air flow
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3M Micropore Tape is not perforated and lets minimal, if any air through. It's advertised to "breathe" when used on skin so maybe it breathes a little bit; still has to make it through the adhesive. It's opague white paper tape. You can remove some/all the adhesive by soaking strips of it in acetone and rubbing off the loosened adhesive with your fingers. Let it dry and you may have a more air permeable paper you can glue into place. Another method is to remove the adhesive, let the Micropore dry, then cut to size. Next, cut another piece of Micropore in the shape of a picture frame that slightly overlaps the perimeter of the non-adhesive Micropore. This may allow you to tension the non-adhesive piece over the back of the driver. Others have tried coffee filters, dryer sheets, etc.
I recommend using masking tape to attach baffles to cups when modifying and tuning. This is the best way to prevent stripping the cup threads. For one method to repair stripped cup threads, look in Post #1 of this thread. There's a Table of Contents tab for this.
RE: Opening/Closing modification cycles... I feel your pain and applaud your determination.
Good Luck!