Ah! I’ve been having the exact same problem with my 990s for the last couple of months in the right hand side. I read this thread and took them apart (again) just to see if I could see a hair or something inside. I ended up taking them completely to bits, basically taking the drivers out of the larger white ring, stripping them totally down until the really thin driver film is exposed.
Playing music through them like this sounded fine, so I put them back in the protective metal mesh cover part, but the rattle returned. After much playing of different bass frequencies at different volumes with the driver in different positions, I came to the conclusion that the rattling happened when something was touching the thin film on the driver (equivalent of the speaker cone I guess). Basically, the metal dome protecting this had been pushed in at one point, so instead of being a dome outwards it was essentially a dome inwards. Hard to describe, if you look at the thing then it’s easy to see what I’m talking about. I popped this back outwards (easily, with one finger), and put the phones back together. They sound as sweet as ever now, thanks guys
Anyone else having this same problem should definitely look at the metal grill part, or check if there is anything at all touching the cone. To get them apart as far as I did I had to take off the foam padding, the thin foam circles to expose the drivers, as in the photos. Then prise this ring out, and then prise the drivers out of the thicker white ring surrounding them (carefully cutting off the soft glue holding them together).
If anyone needs a hand, or doesn’t get what I’m talking about then reply here or PM me.
Many thanks, Mat.