musicfan145
100+ Head-Fier
- Joined
- Apr 4, 2016
- Posts
- 148
- Likes
- 78
For those like me who are too sloppy to be able to use paper templates to cut a soft material to a precise shape and size, I have created a couple of 3D printable templates that should help in cutting the soft parts needed for this project.
First is a template for cutting a gasket to seal between the cup and baffle plate:
Next is a template for cutting the felt/foam damping material on the ear-side of the baffle plate:
These are STL files, so just print them as you do the cups and baffles (any material or resolution is fine), then clean up the edges with some sandpaper. This will give you a 2mm thick stiff template that can be held on top of the soft material to guide your knife or marker more precisely than paper.
NOTE: These shapes represent the maximum amount of material you would want to include, so keep that in mind as you cut. If you use the template to mark lines on your material before cutting, don't cut on the line; you will need to cut inside the line on the outside edges and outside the line on the inside edges.
First is a template for cutting a gasket to seal between the cup and baffle plate:
Next is a template for cutting the felt/foam damping material on the ear-side of the baffle plate:
These are STL files, so just print them as you do the cups and baffles (any material or resolution is fine), then clean up the edges with some sandpaper. This will give you a 2mm thick stiff template that can be held on top of the soft material to guide your knife or marker more precisely than paper.
NOTE: These shapes represent the maximum amount of material you would want to include, so keep that in mind as you cut. If you use the template to mark lines on your material before cutting, don't cut on the line; you will need to cut inside the line on the outside edges and outside the line on the inside edges.