Every grado driver I have sucked (37. I'l try not to suck any on the way to the parking lot) {seriously, 3} has crinkled. I think its just the plastic deforming under too much vacuum.
Have you tried deliberately disconnecting one of the drivers? Thats right, unsolder that bitch!
If there is no sound from the connected driver your ground wire is screwed up.
If there is sound measure the resistance across the plug and the resistance directly across the solder pads on the driver. If the 2 are significantly (more than 1 or 2 ohms... if its a problem it will be obvious) different your ground wire is screwed up.
If you still want to take a Grado driver apart here is how. You dont need to, more than 90% of the time what you describe is caused by a funky ground connection (typically in the plug)
If you do and screw up.... your on your own. These instructions are written from a foggy memory. If you think you know of a better way your probably right! Ooh, yea, this pretty much destroys the headphones so its really just nice if you want to put the grado drivers into something else.
Necessary equipment:
Safety equipment (eye protection, ear protection)
Hand tools (soldering iron, heat gun, dremmel tool with cut off wheel or saw wheel (alternately a hand saw may be used, although it requires much more pashunts.) screwdriver)
1: Remove cups. Use heat gun if necessary.
2: Unsolder wires from drivers.
3: Look at the back of the driver. you see that PCB the wires were attached to. Good! Avoid it like the plague for the rest of this. If you cut too close to it you may damage the driver wires. Please dont do that.
4: Look at the face of the driver. There are several concentric circles. The outer rim where the pad mounts, then a seam and then the driver cloth (may not be perfectly centered) The circle we are aiming for in the next step is the first one in from the outside: the seam. Its about 2-3mm in... thats it.
5: Put on eye and ear protection.
6: Take the dremmel tool (or saw) and VERY carefully cut several slits up the wall of the tube. I usually cut 4. They should be exactly as deep as you determined in step 4. If you cut too deep and go into the driver I will laugh at you. HaHa
7: Take the heat gun and GENTLY heat the quarters of the tube. Once you get them nice and warm the should pry off fairly easily.
Here is a picture of a Grado SR60 driver (from the back, its better from the back anyways) at this step. Sorry, I dont have one from the front with the driver by its self. something about not showing its face.
9:If you want to go to the bare naked driver so you can touch and feel it with nothing between the two of you (despite what you may have been told in speaker-ed class, it really is better with nothing between you and that throbbing driver) put the driver down on its face. Around its edge you will see several concentric circles. again you are going to cut the FIRST one only. I guess you made it this far without destroying your drivers, but this is the more critical step. Its really important to get this one right.
10: Make a few gentle cuts in that outer rim I like to go for 6 or 8, it makes the next step easier. Again, just like before. NOT TOO DEEP!
11: Once you have a bunch of good cuts in the outer rim there take your screwdriver and stick it in the crack between the outer rim and the driver. Give it a few whacks in each spot. Don't worry if the cover (the part near your ear) breaks, it tends to. Your better off without that miserable piece of s*** anyways.
12: If you did everything right you should be able to lift the driver out of the front grill. I would avoid application of heat at this point. The driver membranes are thinner than paper and melt alarmingly easily. It may require just a touch of the english to get the last bits of broken plastic off of the front of the driver but you should now have something that looks like this.
Ooh so very pretty. Enjoy your naked grado drivers. I can think of several things to stick them in.
Just a reminder: Your on your own if you try this
if you bust your headphones please dont tell me about it. OTOH, if you have success with this LMK, its always nice to hear about successful DIY projects.