Placement of vent holes varies a lot - top, bottom, back, right and left or only one side. How important is this?
It will affect how you tune the buds. There aren't many shells available that are 100 % the same shell with only the vent holes moved to a different position, so hard for anyone to answer your question. I recall only one diy wooden shell that originally had vents on left and right sides and later was released with top vents only. Usually for any certain shell, the vents are always in the same fixed position. As for measurements, the buds will measure exactly the same. Try measuring one of your existing buds with cable down versus different wearing positions. The measurements will be the same, the measurement mic doesn't care about the position, it just "sees" one sound field. Now take that same bud and listen with cable down versus cable up (over ear style), you will most likely hear some difference due to positioning change.Looks like I will have to find out myselfI have just started learning 3D modeling, hopefully I will be able to make CAD drawings for my own wooden shells. I will then test and measure many different combinations of vent holes with the same driver. Will let you know.