Best way to create holes in an altoids tin?
Jan 29, 2009 at 9:27 PM Thread Starter Post #1 of 12

cakeman

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I had trouble with my first one getting the holes the right size without looking like *insert bad word*

I used a normal battery hand drill with a metal drill bit(for metal)
Should I try an electric drill?
 
Jan 29, 2009 at 10:52 PM Post #2 of 12

tangent

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Use a very small twist drill for a pilot hole. 1/16" or so. Then switch to a step drill to complete the hole. Yes, step drills are expensive, but because they make the hole in small increments, they avoid the problems you ran into last time.

If you don't have a step drill, you can approximate its effect by just going up through the drills you have, in 1/16" increments. This is effective on metal, but not as good as a step drill on brittle plastics.
 
Jan 29, 2009 at 10:53 PM Post #3 of 12

cakeman

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Well thanks alot ;D
I was also just recommended a hole puncher... Sounds silly ;P
 
Jan 29, 2009 at 11:38 PM Post #5 of 12

Emooze

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Quote:

Originally Posted by nikongod /img/forum/go_quote.gif
someone once reccomended filling the tin with water and freezing it. Never tried it myself though.


Right concept, when you drill your holes, you want something fairly solid on the other side of the material. Scrap wood works wonders for this.
 
Jan 30, 2009 at 12:20 AM Post #6 of 12

Fred_fred2004

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Jan 30, 2009 at 1:39 AM Post #8 of 12

tomb

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Here's another vote for the paper punch - use the ones that have handles like pliers. They'll actually work just like a nibbler ... did several Alien DACs in Mint Tins that way - even used it to cut the square hole for the USB jack.
 
Jan 30, 2009 at 9:01 AM Post #10 of 12

iareConfusE

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Quote:

Originally Posted by tomb /img/forum/go_quote.gif
Here's another vote for the paper punch - use the ones that have handles like pliers. They'll actually work just like a nibbler ... did several Alien DACs in Mint Tins that way - even used it to cut the square hole for the USB jack.


Circle shaped holes for a square shape?! Thats just siiiiiiiillllllllyyyyyyyy
 
Jan 30, 2009 at 11:37 AM Post #11 of 12

tomb

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Quote:

Originally Posted by iareConfusE /img/forum/go_quote.gif
Circle shaped holes for a square shape?! Thats just siiiiiiiillllllllyyyyyyyy


You'd be surprised.
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AlienDAC-006-sm.jpg

VitQ-Alien3.jpg


Just by "nibbling" a little bit with the hole punch, you can easily get it close enough for Guvment work or Mint Tins.
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P.S. Note that the hole punch is good enough to punch through the lip of the mint tin, as well.
smily_headphones1.gif
You can see I do worse with the stupid pliers used to tighten the 3.5mm jack (scratches).
 
Jan 30, 2009 at 7:40 PM Post #12 of 12

iareConfusE

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^^^ Wow that actually looks really good haha. I thought when you mentioned using it to make square holes for the USB bit it would be like.. perfectly square, and I forgot that the corners of those USB jacks are beveled.

Anyways, I might actually be making an alien DAC soon and I guess I just found out what case I'm going to use
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