It took a while to read this huge thread, but it was well worth it.
I'm really exited about this project, and I hope to find more people locally that are interested.
It looks like you got most things set, but I am a bit unclear about some things. It looks like the bass boost pot is sized for another alps pot, and it seems to be the Sbb switch in the schematics, right?
Will there not be any need for a switch? Just turning the bass boost down will have allmost the same effect?
I can't find any hole planned for mounting wires to an optional crossfeed. Was they forgotten or intentionally left out?
Would it be usefull to have prepared holes for stealing power to something (like to an active crossfeed) ? Ofcourse it can be taken from the power supply directly, but that means less clean wireing.
I put my wote on the smaller board (v016) since it gives more case options.
Whats the chance that you can make the final product including mounting under the board to fit inside a case with internal height 48.63mm (1.915") ?
I figured that ordering the case from over seas won't be a good idea, so
I'm thinking specifically about a Hammond 1455 series case.
Full measurements available here:
http://www.hammondmfg.com/pdf/1455T2201A.pdf
I guess height is mostly a heat issue to keep heatsinks low, so it might matter a lot if we need to dump 1 or 2 watts on the hottest heatsink. I understand that this depends on how much idle current is needed to still stay in class A with 32ohm phones. Has this been tested?
Having 2 headphone jacks has been mentioned. I hope we are not talking about driving 2*32ohm in parallell without tweaking the original setup.
Can you just wire up 2 jacks in parallell without getting any other problems?