Quote:
Originally Posted by
jcx 
don't think that PCB are necessary for building simple circuits - look for the prototyping techniques real engineers use
Gilmore's headphone amp projects on Headwize are all built on prototyping boards
perfboard, clearance hole gnd plane perfboard
Jim Williams, Linear Technology demo circuits for 100 MHz parts were "dead bug" style on unetched solid PCB
only when you need to use fine pitch surface mount parts do PCB become really necessary - even then proto "surf board", SIP adapters can be used with many audio op amps
homebrew PCB leaves you with chemical disposal issues and gives substandard result - you can buy professionally fabbed PCB in small lots, they even supply free layout sw
Nothing 'substandard' about these, jcx, and I get to use the software I like, and then there's the personal satisfaction of having made them with my own hands. I've built 'dead bug' style RF circuits up into the UHF (that's not really my callsign), but I like to fab my own PCBs. They're more uniform item-to-item. I get them the same day. I expect to etch solder stencils so I can reflow these in my toaster oven.


For anybody who's wondering, it's a prototype for a TPA6120 headphone amplifier with PGA2320 volume control. There will be 6 x protected CR123A lithium batteries charged under the constant current/constant voltage regime giving a mains/fully charged supply voltage of +/- 12.6V. The board is designed for AC coupling using PPS caps, or DC coupling with an OPA2277 DC servo. Mains power will be supplied via 2 x DC wallwarts. Headphone protection in the event of power supply or battery failure is included (the unit will not switch on unless there is power on both rails). Power-on muting is automatic with the PGA2320. Gain will be from -85 to 40dB depending on exact build details, both channels adjustable, the front centre push button selecting left, right or both channels. The PIC 16F690 only wakes to permit volume to be adjusted.
Just to show you what can be done, Parall3l. Don't be put off. I think surface mount is preferable, you can buy a resistor/capacitor selection kit off ebay for a few dollars, you end up with less holes to drill. Learn to deal with it now, it's the future. Vias are the main problem if you go for doublesided, and most all leaded components must have their tracks approach on the solder side, but you learn to deal with these issues. I'm still looking for a satisfactory way of doing thru-plated holes, but I think it'll have to wait until I build a CNC mill to drill the holes.
A cmoy is not a bad place to start.
w
Edited by wakibaki - 9/28/11 at 6:24pm