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CMoy Power Circuit Debugging Help

post #1 of 17
Thread Starter 

So I started to make a TangentSoft CMoy amp and I "finished" soldering the power component of the circuit (except for the LED part).

 

According to the original Chu Moy schematic, the +/- V leads should read half of the voltage of the battery's voltage:

 

cmoy2_5.gif

 

However upon measuring my output voltage from the +/- V leads, I get much less than half the voltage (+/- 1.44 volts). I double-checked my soldering and it doesn't look like there are any connection jumps between solder blobs. The capacitors are the right ones according to their package: 220 microFarad 35V capacitors. The resistors are correct too at 4.7kOhms. I can't figure out why my output voltage is so low.

 

Does anyone have any suggestions as to what to do?

 

DSCN2246.JPG

 

DSCN2247.JPG

 

DSCN2251.JPG

 

DSCN2250.JPG

 

DSCN2256.JPG

 

DSCN2264.JPG

 

DSCN2263.JPG

 

DSCN2261.JPG

 

Sorry if I did a poor job at soldering, I'm still fairly new to it. Clean tip, heat pad and lead, apply solder...it didn't always work out for me.


Edited by miceblue - 9/27/11 at 12:26am
post #2 of 17

When first troubleshooting when something goes wrong, the first step is to check your current work with what's displayed on the schematic.

 

Sometimes, working on that type of board can get pretty confusing when trying to follow the schematic. I'm not too sure whats going on with the wiring there either, you should probably explain what's what.

 

Start from the top, and follow the +4.5V rail. That line should say hello with the battery, R1 and C1, is that the case with your current work? Perhaps a solder bridge connection, or four, isn't such a bad thing after all. wink.gif

 

Don't forget that you're supposed to be checking voltages with respect to the virtual ground that you've created (which looks just fine by the way ^^).

 

I'd wait for somebody else to chime in before doing anything insane, I've never built a CMoy before. tongue.gif

post #3 of 17

The resistors are soldered to the wrong spot.

Where they solder to the middle is O.K., but they

need to solder to the same pads as the battery

wires.

 

In short, the positive battery wire, one side of a resistor

and the positive lead from one capacitor all go together.

The negative battery lead, one lead from the other resistor

and the negative lead from the other capacitor all go together.

The other leads from the resistors and capacitors go to the

center strip.

 

Hope that helps...

 

By the way, great pictures...


Edited by Avro_Arrow - 9/27/11 at 1:09pm
post #4 of 17
Thread Starter 
Quote:
Originally Posted by Avro_Arrow View Post

The resistors are soldered to the wrong spot.

Where they solder to the middle is O.K., but they

need to solder to the same pads as the battery

wires.

 

In short, the positive battery wire, one side of a resistor

and the positive lead from one capacitor all go together.

The negative battery lead, one lead from the other resistor

and the negative lead from the other capacitor all go together.

The other leads from the resistors and capacitors go to the

center strip.

 

Hope that helps...

 

By the way, great pictures...


I see what you mean, but don't the jumper cables provide the same path? Battery, jumper, resistor/ground, jumper, and capacitor/ground.

TangentSoft circuit board layout
358

TangentSoft assembled power circuit board
283

TangentSoft jumper cable and power component positions
272

My assembled power circuit board
263
post #5 of 17

Maybe I just couldn't see the jumpers under the caps...

 

Try taking the caps out and see if you get the proper

voltage division. The resistors form a voltage divider.

If it works properly, put the caps back in one at a time

being careful of polarity. Check the voltage after each

cap is installed to see if is still OK.

post #6 of 17
Thread Starter 
Quote:
Originally Posted by Avro_Arrow View Post

Maybe I just couldn't see the jumpers under the caps...

 

Try taking the caps out and see if you get the proper

voltage division. The resistors form a voltage divider.

If it works properly, put the caps back in one at a time

being careful of polarity. Check the voltage after each

cap is installed to see if is still OK.


Oh dang, I was hoping I wouldn't have to unsolder something....how do you unsolder a component if you've already soldered it to the board, clipped the excess leads, and don't have any de-soldering wire mesh at hand?
post #7 of 17

It might be easier to feed in wires from the top of the board.  There are many things soldered together at a single point. Perhaps you can use a small wire jumper to an adjacent thru hole and insert the wires there before soldering.  There is a danger of weak joints because the thru-holes on general purpose proto boards are bigger than the typical component leads.  You should bend the component leads or insert an extra component lead so that there is a mechanical connection before soldering with a 25watt iron.

 

If size matters, then use lower-voltage versions of the same type of caps. They are usually smaller.

 

You need a suction tool for repairing errors. You can find these items at Sayal. There are several outlets in the GTA.

post #8 of 17

Whip out the multimeter and check that the jumpers are doing their jobs.

post #9 of 17
Thread Starter 
Quote:
Originally Posted by fubar3 View Post

It might be easier to feed in wires from the top of the board.  There are many things soldered together at a single point. Perhaps you can use a small wire jumper to an adjacent thru hole and insert the wires there before soldering.  There is a danger of weak joints because the thru-holes on general purpose proto boards are bigger than the typical component leads.  You should bend the component leads or insert an extra component lead so that there is a mechanical connection before soldering with a 25watt iron.

 

If size matters, then use lower-voltage versions of the same type of caps. They are usually smaller.

 

You need a suction tool for repairing errors. You can find these items at Sayal. There are several outlets in the GTA.


Sorry, I don't quite understand what you're trying to say. Are you suggesting adding a different power route with a jumper wire going to a different part of the circuit board?

Quote:
Originally Posted by deadlylover View Post

Whip out the multimeter and check that the jumpers are doing their jobs.


Yup, I just did that and I get the same measurements across the board, +/- 1.30 volts. The battery's voltage is 8.88 volts so theoretically the output voltages on each side of the power circuit should be around 4.44 volts. Measuring across the +/- input wires at the top of the circuit gives me 8.88 volts, but measuring from the + or - input wire to the virtual ground gives me the + or - 1.30 volt output for some reason.

263
Edited by miceblue - 9/27/11 at 11:25pm
post #10 of 17

Some "tools of the trade".

 

Tools.jpg

 

63/37 rosin core solder, desoldering braid, solder sucker and

a soldering station.

 

In your case, you can just heat the lead and lift. repeat on

alternate sides until the component comes free.

 

Tangent has some tutorials on soldering here.

post #11 of 17
Quote:
Originally Posted by miceblue View Post

Yup, I just did that and I get the same measurements across the board, +/- 1.30 volts. The battery's voltage is 8.88 volts so theoretically the output voltages on each side of the power circuit should be around 4.44 volts. Measuring across the +/- input wires at the top of the circuit gives me 8.88 volts, but measuring from the + or - input wire to the virtual ground gives me the + or - 1.30 volt output for some reason.

 

Extremely odd indeed, where'd all the voltage go! tongue.gif
 

How much faith do you have in the multimeter's readings? I suspect it might be dodgy as when you measured both the rails together, you got 8.88V!.

 

If you have any spare parts, I'd throw another one together just for laughs, as I just can't figure out how'd you get +/- 1.30V.....

post #12 of 17
Thread Starter 
Quote:
Originally Posted by Avro_Arrow View Post

Some "tools of the trade".

 

Tools.jpg

 

63/37 rosin core solder, desoldering braid, solder sucker and

a soldering station.

 

In your case, you can just heat the lead and lift. repeat on

alternate sides until the component comes free.

 

Tangent has some tutorials on soldering here.


Ah cool. I haven't used a solder sucker before but I'll go ahead and watch Tangent's tutorials.

Quote:
Originally Posted by deadlylover View Post

 

Extremely odd indeed, where'd all the voltage go! tongue.gif 

How much faith do you have in the multimeter's readings? I suspect it might be dodgy as when you measured both the rails together, you got 8.88V!.

 

If you have any spare parts, I'd throw another one together just for laughs, as I just can't figure out how'd you get +/- 1.30V.....


Yeah I'm pretty sure the multimeter is correct, this battery is slightly used so it should be less than 9v.
post #13 of 17
Quote:
Originally Posted by miceblue View Post


Sorry, I don't quite understand what you're trying to say. Are you suggesting adding a different power route with a jumper wire going to a different part of the circuit board?

I am trying to see it from the perpective of a novice buying a kit because that is easier than doing it from scratch. So what should the kit designer do for that person?  The main problem is that the large capacitors obstruct the view of the connections. Also, there are wires attached to the solder side of the board.. this is a no-no.  I do the same for something hacked together only for me, but I would not expect someone else to repeat my hacking.

 

For this board, I suggest to temporarily connect the caps to the board with extension wires that do not obstruct the view.  Install the caps only when the circuit is finally working.

post #14 of 17
Quote:
Originally Posted by miceblue View Post

Yeah I'm pretty sure the multimeter is correct, this battery is slightly used so it should be less than 9v.

I know, but the thing is, if those rails were at +/-1.30v, measuring the top rail to the bottom rail should yield 2.60v if that's the case.

 

Try measuring across each individual part to see if any strange readings pop up.

post #15 of 17
Thread Starter 

Sooooooo....I guess either my battery or my multimeter must be acting up.

 

I asked one of my bioengineering professors about the circuit and he said it looks fine. So before I decided to take it apart (via unsoldering the components), I hooked it up to one of our lab's power supply boxes, set it to 9 volts DC output, hooked it up to my circuit, used one of the brick multimeters next to the power supply (nothing like the cheap-ish one I have at home), and BAM out comes 4.6 volts from the measure leads.

 

I tried it again with one of the lab's "industrial" grade 9 volt batteries and I got the same output.

 

Weird...I'll see if it happens to another 9 volt battery at home.

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