The amp I built is more a breadboard exercise to listen to the 4P1L than a finished design. At 4W output and 18dB gain, it's more a small speaker amp than a headphone amp. It's suitable for power hungry ortho's or perhaps a K1000, but it's way overkill for most headphones. I have no schematic but if you're still interested, PM me and I'll cook something up.
Doug pointed you in a really good direction. It's exactly what I'd do if I wanted to make something suitable for a traditional headphone like a Grado or Sennheiser. Get yourself a couple of inexpensive Edcore input transformers that can be configured as phase splitters, run the secondaries into a pair of 5687 ( I often like to use small power tubes as drivers, so I might use something like a triode connected EL84 instead, assuming a fairly low impedance source) , connect the plates of the tubes to the primary of your output transformers, put a 10 watt 12 ohm resistor across the secondary for safety, add power supply and volume control to taste, and you're ready to roll.
I actually like this idea enough to pursue it further with something a little more sophisticated than a first pass breadboard prototype. Small p/p amps don't get enough attention around here. A good one actually has some advantages over the usual single ended designs that dominate the headphone world.
Edited by FrankCooter - 9/6/11 at 11:20am